Internaional-Navistar Truck engine overhaul and rebuild kits

FP Diesel Truck parts (Federal Mogul)

RPM - RON'S PRECISION MACHINE, INC.
69 E. 580 N.
Santaquin, Utah 84655
1-801-754-5338 or Toll free 1-866-700-5877
Contact us anytime OR use your e-mail program and type in ron@rpmrons.com to send an e-mail with what you need

Hours 9-5 Monday-Friday Mtn. Time
Call toll free to purchase at: 1-866-700-5877 (U.S. only)

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Page I
Table of Contents
Product Information

.......................................................................................Page(s)
Engine Finding Index..............................................................1
Engine Code Index..............................................................2-4
Model Index......................................................................4-29
Applications.................................................................... 1-181
....2.9L thru 6.7L..............................................................29-61
This page 6.7L thru 13.1.................................................62-115
DT360 Engine...................................................................... 43
DT408 Engine......................................................................62
6.9L Engine..........................................................................69
7.3L / T444E Engine.............................................................80
DT466 Engine.......................................................................16
I530 Engine.........................................................................148
9.0L Engine to 13.1L...........................................................165
Engine Kit Bill of Material (Parts in Kits)..............................182


Page 1
International/Navistar Truck
2.9L 175 L-HEAD L6 3" Bore (12 Valve) M/D Truck ................ 1

3.5L 214 L-HEAD L6 3.3125" Bore (12 Valve) M/D Truck ....... 2

3.6L 220. OHV L6 3.5625" Bore (12 Valve)
M/D Truck ............................................................ 1965-68 .......3

3.8L 233. L-HEAD L6 3.3125" Bore (12 Valve) M/D Truck ...... 4

3.9L 240. OHV L6 3.5625" Bore (12 Valve)M/D Truck.................................................................... 1960-68 ........5

4.1L 250 OHV L6 3.4375" Bore (12 Valve) M/D Truck............. 6

4.3L 264 OHV L6 3.6875" Bore (12 Valve) M/D Truck.................................................................... 1960-68 ........7

4.4L 266 OHV V8 3.625" Bore (16 Valve) ............................M/D Truck......................................................... 1960-70 ...................8

4.4L 269 OHV L6 3.5625" Bore (12 Valve) M/D Truck............. 9

4.4L 269 OHV L6 3.5625" Bore (12 Valve) M/D Truck........... 10

4.6L 282 OHV L6 3.8125" Bore (12 Valve)
M/D Truck............................................................ 1960-71 ......11


4.6L 282 OHV L6 3.8125" Bore (12 Valve) ...........................
H/D Truck............................................................. 1960-71 ......11


4.9L 301 OHV Diesel L6 3.8125" Bore (12 Valve)
M/D Truck .............................................................. 1963-70 ...12


5.0L 304 OHV V8 3.875" Bore (16 Valve)
M/D Truck............................................................. 1960-75 .....13


5.0L 304 OHV V8 3.875" Bore (16 Valve)
H/D Truck.............................................................. 1960-75 .....13


5.0L 304 OHV LPG V8 3.875" Bore (16 Valve)
M/D Truck............................................................. 1967-74 .....14


5.0L 308 OHV L6 3.8125" Bore (12 Valve)
M/D Truck............................................................. 1960-71 .....15


5.0L 308 OHV L6 3.8125" Bore (12 Valve)
H/D Truck............................................................. 1960-71 .....15


5.2L 318 OHV L6 3.875" Bore (12 Valve) M/D Truck............. 16

5.7L 345 OHV V8 3.875" Bore (16 Valve)
M/D Truck............................................................. 1961-85 .....17


5.7L 345 OHV V8 3.875" Bore (16 Valve)
H/D Truck............................................................. 1961-85 .....17


5.7L 345 OHV LPG V8 3.875" Bore (16 Valve)
M/D Truck............................................................ 1967-74 .....18


5.9L 360. OHV Turbo-Diesel L6 4.01" Bore
(12Valve) M/D Truck ............................................. 1987-93 ...19


5.9L 360. OHV Turbo-Diesel L6 4.01" Bore (12
Valve) H/D Truck.................................................... 1987-93 ....19


5.9L 361 OHV L6 4.125" Bore (12 Valve) M/D Truck.............. 20

6.1L 372 OHV L6 4.375" Bore (12 Valve)
M/D Truck............................................................. 1960-69 .....21


6.1L 372 OHV L6 4.375" Bore (12 Valve)
H/D Truck.............................................................. 1960-69 .....21


6.4L 392 OHV V8 4.125" Bore (16 Valve)
M/D Truck............................................................. 1969-85 .....22


6.4L 392 OHV V8 4.125" Bore (16 Valve)
H/D Truck.............................................................. 1966-82 .....23


6.6L 401. OHV L6 4.125" Bore (12 Valve)
M/D Truck............................................................ 1949-69 .....24


6.6L 401. OHV V8 4.125" Bore (16 Valve)
M/D Truck............................................................ 1960-64 .....25


6.6L 401. OHV V8 4.125" Bore (16 Valve)
H/D Truck............................................................. 1960-74 .....26


6.6L 404. OHV V8 4.125" Bore (16 Valve)
M/D Truck............................................................ 1979-81 .....27


6.6L 404. OHV V8 4.125" Bore (16 Valve)
H/D Truck............................................................. 1975-82 .....28


6.7L 406. OHV L6 4.375" Bore (12 Valve)
M/D Truck............................................................ 1961-74 .....29


6.7L 406. OHV L6 4.375" Bore (12 Valve)
H/D Truck............................................................. 1960-74 .....30


6.7L 408. OHV Turbo-Diesel L6 4.3005" Bore (12
Valve) M/D Truck .................................................. 1993-97 ....31


6.7L 408. OHV Turbo-Diesel L6 4.3005" Bore (12
Valve) H/D Truck................................................... 1993-97 .....31


6.9L 420. OHV Diesel V8 4" Bore (IDI) M/D Truck. 1980-90.....32

6.9L 420. OHV Diesel V8 4" Bore (IDI) H/D Truck . 1980-90....32


7.3L 444 OHV Diesel V8 4.11" Bore (IDI
M/D Truck............................................................ 1988-93 .....33
7.3L 444 OHV Turbo-Diesel V8 4.11" Bore (IDI)
M/D Truck .............................................................. 1993-94 ...34


7.3L 444 OHV Turbo-Diesel V8 4.11" Bore (DI)
M/D Truck .............................................................. 1994-2003 35


7.3L 446 OHV V8 4.125" Bore (16 Valve)
H/D Truck............................................................. 1975-81 .....36


7.3L 446 OHV NG V8 4.125" Bore (16 Valve)
H/D Truck............................................................. 1975-81 .....37


7.4L 450 OHV L6 4.375" Bore (12 Valve)
M/D Truck............................................................ 1961-73 .....38


7.4L 450 OHV L6 4.375" Bore (12 Valve)
H/D Truck............................................................. 1960-74 .....39


7.6L 461. OHV V8 4.125" Bore (16 Valve)
M/D Truck............................................................ 1961-64 .....40


7.6L 461. OHV V8 4.125" Bore (16 Valve)
H/D Truck............................................................. 1960-64 .....41


7.6L 461. OHV Diesel V8 4.125" Bore (16 Valve)
M/D Truck .............................................................. 1966-73 ....42


7.6L 461. OHV Diesel V8 4.125" Bore (16 Valve)
H/D Truck............................................................... 1966-73 .....42


7.6L 466 OHV Diesel L6 4.3005" Bore (12 Valve)
H/D Truck............................................................... 1975-83 .....43


7.6L 466 OHV Turbo-Diesel L6 4.3005" Bore (12
Valve) M/D Truck .................................................. 1975-97 .....44


7.6L 466 OHV Turbo-Diesel L6 4.3005" Bore
(12 Valve) H/D Truck.............................................. 1975-97 .....44


7.6L 466 OHV Turbo-Diesel L6 4.3005" Bore
(Intercooled) M/D Truck ......................................... 1993-2004 45


7.6L 466 OHV Turbo-Diesel L6 4.3005" Bore
(Intercooled) H/D Truck.......................................... 1993-2004 .45


7.6L 466 OHV Turbo-Diesel L6 4.587" Bore (Big
Bore) M/D Truck..................................................... 2000-2007 46


7.6L 466 OHV Turbo-Diesel L6 4.587" Bore (Big
Bore) H/D Truck..................................................... 2000-2007 .46


7.8L 478 OHV V8 4.5" Bore (16 Valve) H/D Truck... 1965-76 .47

8.2L 501 OHV L6 4.5" Bore (12 Valve) M/D Truck... 1961-73 .48

8.2L 501 OHV L6 4.5" Bore (12 Valve) H/D Truck ... 1960-74 .48

8.7L 530 OHV Turbo-Diesel L6 4.587" Bore (12
Valve) M/D Truck ................................................... 1993-97 ....49


8.7L 530 OHV Turbo-Diesel L6 4.587" Bore (12
Valve) H/D Truck.................................................... 1993-97 .....49


8.7L 530 OHV Turbo-Diesel L6 4.587" Bore
(Intercooled) M/D Truck ......................................... 1995-2005 50


8.7L 530 OHV Turbo-Diesel L6 4.587" Bore
(Intercooled) H/D Truck.......................................... 1995-2005 .50


8.8L 537 OHV V8 4.625" Bore (16 Valve)
H/D Truck............................................................. 1977-81 .......51


9.0L 549 OHV V8 4.5" Bore (16 Valve) M/D Truck . 1961-64 .52

9.0L 549 OHV V8 4.5" Bore (16 Valve) H/D Truck... 1961-76 .53

9.0L 549 OHV Diesel V8 4.5" Bore (16 Valve)
M/D Truck............................................................ 1969-79 .....54


9.0L 549 OHV Diesel V8 4.5" Bore (16 Valve)
H/D Truck............................................................. 1968-79 .....54


9.0L 549 OHV LPG V8 4.5" Bore (16 Valve) M/D Truck .........55

9.0L 549 OHV LPG V8 4.5" Bore (16 Valve) H/D Truck...........55

9.0L 551 OHV Diesel V8 4.5" Bore (16 Valve)
M/D Truck............................................................ 1980-88 .....56


9.0L 551 OHV Diesel V8 4.5" Bore (16 Valve)
H/D Truck............................................................. 1980-88 .....56


9.3L 570 OHV Turbo-Diesel L6 4.587" Bore
(Intercooled) M/D Truck ......................................... 2004-2007 57


9.3L 570 OHV Turbo-Diesel L6 4.587" Bore
(Intercooled) H/D Truck......................................... 2004-2007 .57


9.3L 570 OHV Turbo-Diesel L6 4.587" Bore
(Intercooled) M/D Truck ......................................... 2004-2007 58


9.3L 570 OHV Turbo-Diesel L6 4.587" Bore
(Intercooled) H/D Truck.......................................... 2004-2007 .58


9.4L 573 OHV Diesel V8 4.5" Bore (16 Valve) ...........................H/DTruck................................... 1968-71 .....59

9.4L 573 OHV Turbo-Diesel V8 4.5" Bore
(International Tractor Eng.) H/D Truck.................... 1968-71 .....60


9.9L 605 OHV V8 4.625" Bore (16 Valve)
H/D Truck............................................................. 1977-81 .....61


9.9L 605 OHV NG V8 4.625" Bore (16 Valve)
H/D Truck............................................................. 1977-81 .....62


13.1L 800 OHV Diesel V8 5.3125" Bore
(16 Valve) H/D Truck..................................................................63


Page 116
International/Navistar Truck

DT-466 Engine
Overview
The DT-466 diesel engine was first introduced in 1975. It
is used in On-Highway truck and bus applications as well
as agricultural and construction equipment.
Engine Type...........................................Diesel, 4-cycle
Configuration..................................... In-Line 6-cylinder
Displacement..........................466.4 cu. In. (7.6 Liters)
Bore and Stroke......................................4.30 x 5.35 in.
.......................................................(109.2 x 135.9 mm)
Combustion System.............................. Direct Injection
Total Engine Weight (Dry)............ All except DT-466E =
.............................................................1400 lb. (636 kg)
DT-466E only = 1275. lb. (578 kg)
The DT-466 engine has been supplied in various
configurations:
D-466..............................................Naturally Aspirated
DT-466..................................................... Turbocharged
DT-466B................................Turbocharged, “B” Series
DTI-466B.............. Turbocharged Intercooled, “B” Series
DT-466C................................Turbocharged, “C” Series
DTA-466C.............Turbocharged Intercooled, “C” Series
DT-466E...............................Turbocharged Intercooled
DT-466P(NGD).....................Turbocharged Intercooled
Early model DT-466 engines use “Cutback Land” pistons.
The cutback refers to the smaller diameter above the
top ring compared to the diameter below the top
ring. Late model DT-466 engines use “Balance Pressure”
pistons. These pistons incorporate the cutback land
design and a wide groove below the top piston ring. A
new intermediate piston ring, with a wider end gap, is
used with the “Balance Pressure” piston. The purpose
of this configuration is to prevent cylinder pressure
from building up below the top ring. This helps prevent
cylinder pressure leakage and top ring land wear. The
early type piston can be replaced with a “Balance
Pressure” piston, but the rocker cover breather must
be used.
DT-466 engines also use different crankshafts and
Bearings. Early model DT-466 engines use crankshafts
with large fillet radii at the journals and narrow
Bearings. The later models use crankshafts with
small fillet radii at the journals and wide Bearings.
The change to wider Bearings provided greater load
bearing capabilities.
The replaceable wet type cylinder sleeves, gaskets and
valve train are the same for all DT-466 engines. A new
version of the engine, the DTA-466C, was introduced
in 1986, which features a new design liner and a
new piston. FP Diesel provides the new style liner to
update older engines.
In late 1993, the DT-466P (NGD) was introduced as
part of the PLN or “Pump Line Nozzle” engine family
that includes the DT-408 and I530P (NGD) engines.
These three engines share many internal engine
parts. This engine was produced until 1997.
In May 1995, the newest version of the 466 family was
introduced labeled the DT-466E, this engine has the
electro-hydraulic HEUI fuel system. The HEUI system
provides unaided cold starts down to 10 degrees
Fahrenheit. As in previous versions of the engine, the
DT-466E has wet sleeve cylinders and Plasma-faced
top rings to increase power cylinder life. The DT-466E
is over 150 lbs lighter than previous generation engines
and is available in standard torque and high torque



Page 117
International/Navistar Truck
DT-466 Engine
Overhaul Tips
NOTES ON DT-466 OVERHAUL KITS AND
COMPONENTS
FP Diesel offers In-Frame Kits under two part numbers –
FPIFK-DT466.
FPIFK-DT466-4R. (4 ring piston)
These kits include:
Cylinder kits (piston and sleeve assemblies for narrow
gap ring set applications)
Main Bearings (Available in Std, .010, .020, .030)
Rod Bearings (Available in Std, .010, .020, .030)
In-Frame Gasket Set
For Complete Engine Overhaul Kit simply add the
suffix – OH to the In-Frame Kit number –
FPIFK-DT466-OH
FPIFK-DT466-4R -OH (4 ring piston)
INSPECTION OF ENGINE AND COMPONENTS
DURING OVERHAUL
Camshaft:
Visually inspect the camshaft. Replace it if any lobes
are scuffed, scored or cracked. Measure the camshaft
lobe lift. Replace the camshaft if the lift is below
minimum specification:
Camshaft lift specifications:
• Intake = 0.2735"
• Exhaust = 0.2707"
Replace any tappets that are pitted, scuffed, scored,
cracked or otherwise worn.
Intake and Exhaust Manifolds:
Inspect manifold bodies and flanges for cracks and
distortions. The intake and exhaust manifold maximum
allowable warpage is 0.10". Replace standard intake
manifold mounting bolts with prevailing torque (patch
type) bolts only.

Piston and Rings:
IMPORTANT: DT-466 engines S/N 76440 and newer
use a wider gap (0.065/0.078") second ring and
valve cover mounted breather. It is not mandatory
that older engines be updated at rebuild. However,
if the ring set with the wide gap second ring (part
number FP1810358) is used, the valve cover mounted
breather must be used.
Connecting Rods:
Visually inspect Connecting rod bolts for damage.
The bolts must screw into the rod by hand when
lubricated. If resistance is met, re-clean the rod
threads and try a new bolt. If the new bolt binds, the
rod must be discarded. Do not re-tap rod bolt holes as
this is a special rolled thread.
Visually inspect the rod and cap mating surfaces for
fretting. If any fretting is observed, discard the rod.
Inspect the Connecting rod for straightness. Replace if
necessary.
Inspect the piston pin bushing for wear. Replace any
worn bushings.
Connecting rod journal bore specifications:
Connecting rod journal bore is 3.200/3.201"
Connecting rod journal bore maximum
out-of-round is 0.002"
Connecting rod journal bore maximum taper is
0.0004"
The numbers on the large end of the rod face must be
opposite the “camside” of the piston.
The piston is installed with “camside” wording on the
camshaft side of the engine.
Cylinder Sleeves:
Visually inspect the inside surface of the sleeve for
scuffing or scoring. Inspect the outer surface for
cavitation erosion. Replace as required.
Check the cylinder sleeves for I.D. wear (taper).
Using a dial indicator, check cylinder sleeve protrusion
at three points around the sleeve, and use the average
reading to determine if protrusion is within the specified
range of 0.002/0.005". Install shim(s) as required to
bring the protrusion of the sleeves above the block
deck within specifications.



Page 118
International/Navistar Truck
DT-466 Engine
Overhaul Tips
Viscous Damper:
Visually inspect the vibration damper inner and outer
member alignment marks. If marks are misaligned by more
than 0.060", replace the damper.
Visually inspect the damper for dents or leaks.
Replace as required.
Check for housing distortion by measuring damper
thickness at 4 points with a micrometer. If there is
more than 0.002" variation between points, replace the
damper.
Crankshaft:
Visually inspect the crankshaft journals (main and rod) for
scratches, grooves or scoring.
Measure the diameter of each journal. If the journals
exceed the maximum out-of-round specification
(0.0013"), the crankshaft must be reground or
replaced.
Replace crankshafts that have incurred a bearing
failure and show discoloration or metal transfer to the
fillet area.
Visually inspect crankshaft gears for chipping or wear.
Replace gears if necessary.
Bearing Running Clearance:
Check bearing-to-crankshaft clearance with Plastigage.©
If bearing clearance is not within specifications, the
crankshaft must be replaced or reground and the
correct undersized Bearings installed.
Journal and Clearance Specifications:
Connecting rod bearing clearance 0.0018/0.0051".
Maximum allowed before reconditioning is
0.007".
Connecting rod side clearance 0.007/0.0015".
Maximum allowed is 0.018".
• Main bearing clearance 0.0018/0.0051".
Maximum allowed before reconditioning is
0.006".
• Crankshaft end play 0.006/0.012".
Maximum allowed is 0.020".

Crankshafts with journal radii of 0.192/0.208" (S/N
439619 and above) use wide rod and main Bearings.
Crankshafts with journal radii of 0.220/0.235"
(S/N 439618 and below) use narrow rod and main
Bearings.
Engine Block:
Inspect the block head surface for flatness using a
straight edge and feeler gauge. If a 0.003" feeler gauge
can pass, replace the block.
Inspect lower cylinder sleeve pilot bore for erosion. If
a possibility exists that sleeve “O” rings may not seal
against the bore due to erosion, machine the lower
bore and install a lower bore insert.
Measure block cylinder sleeve counterbore depth at
four points. Resurface counterbores that vary more
than 0.001" between the four points.
Oil Pan:
Check turbocharger oil drain tapping block area for
leakage or cracking. If defective, the oil pan should
be replaced. International dealers offer an oil pan
service package consisting of oil pan without tapping
block and bulkhead type fitting. Use OE kit part no.
1806664C91 for rear sump pan: use OE kit part no.
1806663C91 for front sump pan.
Cooling System:
Cleaning cooling system: Engines equipped with a
coolant filter should be drained and flushed every
two years. Engines not equipped with a coolant filter
should be drained and flushed once a year.
Antifreeze: Always use antifreeze made with ethylene
glycol. Antifreeze made with methoxy propanol or
propylene glycol can damage internal engine seals
and coolant hoses, and create a potential fire hazard
due to lower flash points.
Always refer to the original equipment manufacturer’s
repair manuals for exact procedures and specifications on
any engine repair operation.

Page 119
International/Navistar Truck

DT-466 Engine Family Quick Reference Guide
Engine Year/ Desc. Engine S/N PISTON PISTON &
SLEEVE
(W/O RINGS)
RING SET CYL. KIT
**1975-1978
DT-466 'A'
Below 76440 FP684255 $163.60 FP1802580 $308.35 FP1810358 $87.40 **FP687432
1978-1988
DT-466 B&C
DTI-466 B&C
76441 thru 439617 FP1817520 $176.35 FP1817646 $278.08 FP1817247 $42.74 FP1817645 $300.41
1989 0.00
DT/DTA-466C
439618 thru 532980 FP1817520 $176.35 FP1817646 $278.08 FP1817247 $42.74 FP1817645 $300.41
1989 0.00
DT/DTA-466C
Exc. NAP & NAR
532981 thru 594840 FP1817520 $176.35 FP1817646 $278.08 FP1817247 $42.74 FP1817645 $300.41
1990 14.92
DTA-466
Exc. 270HP
594841 thru 618495 1815345 1815396 FP1810358 $87.40 N/A
1990 14.92
DTA-466
Exc. 270HP
594841 thru 618495 1815330 1815399 FP1810358 $87.40 N/A
1991-1993
DTA-466
618496 and above FP1817520 $176.35 FP1817646 $278.08 FP1817247 $42.74 FP1817645 $300.41
1993-2002
DT-466E
980819 and below 980820 thru 1194038

FP1823313 $146.12

FP1825585 $152.48

N/A

N/A

FP1817247 $42.74

FP1825461 $34.85

FP1824966 $314.74

FP1825690 $300.32

1993-1997
DT-466P
NGD
888340
and below 888341
and above

FP1822097 $146.20

FP1824810 $141.45

N/A

N/A

FP1817247 $42.74

FP1825461 $34.85

FP1822340 $327.30

FP1824823 $285.98

DT/DTA-466 DINA 645484 and below FP1817188 $125.02 FP1817339 $224.50 FP1817247 $42.74 FP1817189 $273.42
DT/DTA-466 645485 and above FP1817520 $176.35 FP1817646 $278.08 FP1817247 $42.74 FP1817645 $300.41
**Note: Engines equipped with side-mounted breather.
All others use valve cover mounted breather.
Part numbers without FP prefix are for reference only. Call for availability.

Page 120
DT-466 Engine
DT-466 In-Frame Overhaul
KIT NUMBER Comp. No. Qty Size PART
DESCRIPTION
Part Appl.
FPIFKDT466 $1,945.75 . . . . . FP1817189 $273.42 6. . Liner Kit DT-DTA466, DINA, To Ser. No. 645484
FP1817645 $300.41 6. . Liner Kit DT-466B & DTI-466B From Ser. No. 76440 To 439617. DT-466C & DTI-466C From Ser. No. 439618 To 532980. DTA-466C To Ser. No. 532980. Contains 3-ring original piston.
FP687432 $309.97 6. . Liner Kit DT-466 To Ser. No. 74999, 15.2:1 C.R. piston
FP1808059 $17.35 6. Std. Rod Bearing Pair From Ser. No. 439619, wide
FP1808060 $17.35 6. 10 Rod Bearing Pair From Ser. No. 439619, wide
FP1808061 $17.35 6. 20 Rod Bearing Pair From Ser. No. 439619, wide
FP1808062 $17.35 6. 30 Rod Bearing Pair From Ser. No. 439619, wide
FP681314 $17.43 6. Std. Rod Bearing Pair To Ser. No. 439618, narrow
FP681315 $18.84 6. 10 Rod Bearing Pair To Ser. No. 439618, narrow
FP687382 $18.84 6. 20 Rod Bearing Pair To Ser. No. 439618, narrow
FP681316 $18.84 6. 30 Rod Bearing Pair To Ser. No. 439618, narrow
FP1823843 $286.10 1 Std. Main Bearing Set From Ser. No. 439619, wide
FP1823844 $279.62 1 10 Main Bearing Set From Ser. No. 439619, wide
FP1823845 $297.20 1 20 Main Bearing Set From Ser. No. 439619, wide
FP1823846 $257.42 1 30 Main Bearing Set From Ser. No. 439619, wide
FP1823847 $278.09 1 Std. Main Bearing Set To Ser. No. 439618, narrow
FP1823848 $317.90 1 10 Main Bearing Set To Ser. No. 439618, narrow
FP1823849 $325.74 1 20 Main Bearing Set To Ser. No. 439618, narrow
FP1823850 $327.35 1 30 Main Bearing Set To Ser. No. 439618, narrow
PGN466-IF 1 . In-Frame Gasket Set .


Page 121
DT-466 Engine
DT-466 In-Frame Overhaul - 4 Ring Piston
KIT NUMBER Comp. No. Qty Size PART Desc. Part Appl.
FPIFKDT466-4R . FP18103594R $295.68
$283.99

6.

. Liner Kit For 4-Ring Piston Appl.
FP1808059 $17.35

6.

Std. Rod Bearing Pair From Ser. No. 439619, wide
FP1808060 $17.35

6.

10 Rod Bearing Pair From Ser. No. 439619, wide
FP1808061 $17.35

6.

20 Rod Bearing Pair From Ser. No. 439619, wide
FP1808062 $17.35

6.

30 Rod Bearing Pair From Ser. No. 439619, wide
FP681314 $17.43

6.

Std. Rod Bearing Pair To Ser. No. 439618, narrow
FP681315 $18.84

6.

10 Rod Bearing Pair To Ser. No. 439618, narrow
FP687382 $18.84

6.

20 Rod Bearing Pair To Ser. No. 439618, narrow
FP681316 $18.84

6.

30 Rod Bearing Pair To Ser. No. 439618, narrow
FP1823843 $286.10 1 Std. Main Bearing Set From Ser. No. 439619, wide
FP1823844 $279.62 1 10 Main Bearing Set From Ser. No. 439619, wide
FP1823845 $297.20 1 20 Main Bearing Set From Ser. No. 439619, wide
FP1823846 $257.42 1 30 Main Bearing Set From Ser. No. 439619, wide
FP1823847 $278.09 1 Std. Main Bearing Set To Ser. No. 439618, narrow
FP1823848 $317.90 1 10 Main Bearing Set To Ser. No. 439618, narrow
FP1823849 $325.74 1 20 Main Bearing Set To Ser. No. 439618, narrow
FP1823850 $327.35 1 30 Main Bearing Set To Ser. No. 439618, narrow
PGN466-IF 1 . In-Frame Gasket Set .


Page 122
DT-466 Engine
DT-466 Complete Engine Overhaul
KIT NUMBER Comp. No. Qty Size PART Desc. Part Appl.
FPIFKDT466OH $2,133.22 FP1817189 $273.42

6.

. Liner Kit DT-DTA466, DINA, To Ser. No. 645484
FP1817645 $300.41

6.

. Liner Kit DT-466B & DTI-466B From Ser. No. 76440 To 439617. DT-466C & DTI-466C From Ser. No. 439618 To 532980. DTA-466C To Ser. No. 532980. Contains 3-ring original piston.
FP687432 $309.97

6.

. Liner Kit DT-466 To Ser. No. 74999, 15.2:1 C.R. piston
FP1808059 $17.35

6.

Std. Rod Bearing Pair From Ser. No. 439619, wide
FP1808060 $17.35

6.

10 Rod Bearing Pair From Ser. No. 439619, wide
FP1808061 $17.35

6.

20 Rod Bearing Pair From Ser. No. 439619, wide
FP1808062 $17.35

6.

30 Rod Bearing Pair From Ser. No. 439619, wide
FP681314 $17.43

6.

Std. Rod Bearing Pair To Ser. No. 439618, narrow
FP681315 $18.84

6.

10 Rod Bearing Pair To Ser. No. 439618, narrow
FP687382 $18.84

6.

20 Rod Bearing Pair To Ser. No. 439618, narrow
FP681316 $18.84

6.

30 Rod Bearing Pair To Ser. No. 439618, narrow
FP1823843 $286.10 1 Std. Main Bearing Set From Ser. No. 439619, wide
FP1823844 $279.62 1 10 Main Bearing Set From Ser. No. 439619, wide
FP1823845 $297.20 1 20 Main Bearing Set From Ser. No. 439619, wide
FP1823846 $257.42 1 30 Main Bearing Set From Ser. No. 439619, wide
FP1823847 $278.09 1 Std. Main Bearing Set To Ser. No. 439618, narrow
FP1823848 $317.90 1 10 Main Bearing Set To Ser. No. 439618, narrow
FP1823849 $325.74 1 20 Main Bearing Set To Ser. No. 439618, narrow
FP1823850 $327.35 1 30 Main Bearing Set To Ser. No. 439618, narrow
PGN466-C 1 . Overhaul Gasket Set .


Page 123
DT-466 Engine
DT-466 Complete Engine Overhaul - 4 Ring Piston
KIT NUMBER Comp. No. Qty Size PART Desc. Part Appl.
FPIFKDT466-4ROH . . . . . . FP1810359-4R

6.

. Liner Kit For 4-Ring Piston Appl.
FP1808059 $17.35

6.

Std. Rod Bearing Pair From Ser. No. 439619, wide
FP1808060 $17.35

6.

10 Rod Bearing Pair From Ser. No. 439619, wide
FP1808061 $17.35

6.

20 Rod Bearing Pair From Ser. No. 439619, wide
FP1808062 $17.35

6.

30 Rod Bearing Pair From Ser. No. 439619, wide
FP681314 $17.43

6.

Std. Rod Bearing Pair To Ser. No. 439618, narrow
FP681315 $18.84

6.

10 Rod Bearing Pair To Ser. No. 439618, narrow
FP687382 $18.84

6.

20 Rod Bearing Pair To Ser. No. 439618, narrow
FP681316 $18.84

6.

30 Rod Bearing Pair To Ser. No. 439618, narrow
FP1823843 $286.10 1 Std. Main Bearing Set From Ser. No. 439619, wide
FP1823844 $279.62 1 10 Main Bearing Set From Ser. No. 439619, wide
FP1823845 $297.20 1 20 Main Bearing Set From Ser. No. 439619, wide
FP1823846 $257.42 1 30 Main Bearing Set From Ser. No. 439619, wide
FP1823847 $278.09 1 Std. Main Bearing Set To Ser. No. 439618, narrow
FP1823848 $317.90 1 10 Main Bearing Set To Ser. No. 439618, narrow
FP1823849 $325.74 1 20 Main Bearing Set To Ser. No. 439618, narrow
FP1823850 $327.35 1 30 Main Bearing Set To Ser. No. 439618, narrow
PGN466-C 1 . Overhaul Gasket Set .

Page 124
International/Navistar Truck
44 M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs. H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
CYL. HEAD & PARTS
REF # Qty Gaskets YEARS Part # Size Desc.
1 1 Breather Housing Gasket 93-75 FP673973 $4.87 . .
2 6. Grommet 93-75 FP677692 $2.00 . Valve cover bolt
3 1 Valve Cover Gasket 97-93 FP1817510 $57.11 . DT466P (NGD) Engs.
3 1 Valve Cover Gasket 93-75 FP675109 $15.73 . .
5 1 Head Gasket 97-93 FP1817562 $101.70 . DT466P (NGD) Engs.
5 1 Head Gasket 93-75 FP1819547 $68.15 . .
. 1 Head gasket set 97-93 FP1822328 $192.26 . DT466P (NGD) Engs.
. 1 Head gasket set 93-75 FP1808973 $179.59 . .
REF # Qty Manifold STUDS YEARS Part # Size Desc.
18 1 Exhaust Manifold Stud 93-75 FP682840 . From Ser. No. 571742
REF # Qty Valve YEARS Part # Size Desc.
19 6. Intake 97-94 FP1824642 $17.28 . DT466P (NGD) Engs.; From Ser. No. 956464; 3/8" valve stem
19 6. Intake 97-94 FP1818580 $17.32 . DT466P (NGD) Engs.; To Ser. No. 956463; 5/16" valve stem
19 6. Intake 93-75 FP675046 $20.59 . .
20 6. Exhaust 97-94 FP1824842 $31.66 . DT466P (NGD) Engs.; From Ser. No. 956464; 3/8" valve stem
20 6. Exhaust 97-94 FP1824838 $33.28 . DT466P (NGD) Engs.; To Ser. No. 956463; 5/16" valve stem
20 6. Exhaust 93-75 FP676865 $25.30 . .
(continued on next page)

Page 125.
International/Navistar Truck
44
(cont.)
M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
CYL. HEAD & PARTS (cont.)
REF # Qty Valve (cont.) YEARS Part # Size Desc.
24 24 Keeper 97-94 FP1824644 $0.86 . DT466P (NGD) Engs.; From Ser. No. 956464; 3/8" valve stem
24 24 Keeper 97-94 FP1810944 $1.22 . DT466P (NGD) Engs.; To Ser. No. 956463; 5/16" valve stem
24 24 Keeper 93-75 FP41339 $1.16 . 1 groove; Square cut key groove
24 24 Keeper 93-75 VK138 $1.02 . 1 groove; Square cut key groove; Carton pack 32
24 24 Keeper 93-75 VK138R $0.48 . 1 groove; Square cut key groove; Hardened
REF # Qty Valve SEAT YEARS Part # Size Desc.
25 6. Exh. 97-94 FP675450 $11.24 STD

DT466P (NGD) Engs.; I.D. Top taper 1.524"; 1.6285" OD,

1.3480" ID, .3650" Depth

25 6. Int. 97-94 FP675043 $30.05 STD

DT466P (NGD) Engs.; I.D. Top taper 1.767"; 1.9990" OD,

1.7120" ID, .3860" Depth

25 6. Exh. 93-75 FP671563 $17.27 2 .
25 6. Exh. 93-75 FP671565 $14.15 15 .
25 6. Int. 93-75 FP671559 $14.25 2 .
25 6. Int. 93-75 FP671561 $8.03 15 .
REF # Qty Valve GUIDE YEARS Part # Size Desc.
26 12 Guide 97-94 FP1824646 $4.79 . DT466P (NGD) Engs.; From Ser. No. 956464; .375" ID, .6262" OD, 2.39" O.A.L.; .3750" ID, 2.3900" O.A.L.
26 12 Guide 97-94 FP1820264 $4.36 . DT466P (NGD) Engs.; To Ser. No. 956463; .315" ID, .565" OD, 2.391" O.A.L.
26 12 Guide 93-89 FP1815264 $5.52 . From 6/89, new style, cut for valve stem seal; From Ser. No. 594840; 2.610" O.A.L.
26 12 Guide 89-75 FP675439 $7.47 . To 5/89; To Ser. No. 594839; 2.750" O.A.L.; .3745" ID, 2.7500" O.A.L.
REF # Qty Valve Spring YEARS Part # Size Desc.
27 6. Spring 97-94 FP1825540 $9.75 . Exh.; DT466P (NGD) Engs.
27 6. Spring 97-94 FP677349 $5.87 . Int.; DT466P (NGD) Engs.
27 12 Spring 93-75 FP677349 $5.87 . From Ser. No. 532981
27 12 Spring 93-75 FP682064 $7.38 . To Ser. No. 532980; 2.3400" Free Height
. 12 Valve Spring Seat 90-75 FP675443 $6.03 . .
REF # Qty PUSH RODS YEARS Part # Size Desc.
. 12 Push Rod 93-75 FP675621 $18.91 . To Ser. No. 532980; 11.4000" O.A.L.
REF # Qty Valve Misc. YEARS Part # Size Desc.
32 12 Rotocap Assy. 91-75 FP1811581 $15.82 . To Ser. No. 594839
32 12 Rotocap 97-94 FP1824680 $9.33 . DT466P (NGD); From Ser. No. 956464; Valve stem seal incl.
. 12 Bushing 97-89 FP1818446 $0.73 . From Ser. No. 594840; Use w/FP1817661 rotocap or 1817661C91 O.E. rotocap; Exc. DT466P (NGD) Engs.
. 1 Bushing 97-89 FP1818509 $3.77 . Valve Rotator bushing kit; From Ser. No. 626213; Incl. 12 of FP1818446 $0.73 bushings
. 12 Valve Rotator Seal 97-94 FP1824683 $3.96 . DT466P (NGD); From Ser. No. 956464
REF # Qty Valve SEAL YEARS Part # Size Desc.
41 12 Valve Stem Seal 93-75 ST2002 $3.36 . Installation requires valve guide machining; Polyacrylate
41 12 Valve Stem Seal 97-93 FP1822245 $2.54 * . Exh. & Int.; DT466P (NGD) To Ser. No. 956463; 5/16" Valve Stem
41 12 Valve Stem Seal 93-75 FP1815374 $4.29 . From Ser. No. 594840
41 12 Valve Stem Seal 93-75 FP156541 $2.69 . Installation requires valve guide machining; Polyacrylate
41 12 Valve Stem Seal 93-75 FP681234 $1.02 . To Ser. No. 594839; Umbrella type
41 12 Valve Stem Seal Bulk 93-75 ST2002BC $2.76 . Positive type; Installation requires valve guide machining; Carton of 100; Polyacrylate
(continued on next page) * New Item - Check For Availability

Page 126.
International/Navistar Truck
44
(cont.)
M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
INT & EXH Manifolds


REF # Qty INT & EXH Manifold S YEARS Part # Size Desc.
Camshaft GROUP
3 1 Exhaust manifold gasket 94-97 FP1825436 $36.46 .
3

6.

Exhaust manifold gasket 94-97 FP688928 $3.08 To Ser. No. 532980
4 1 Intake manifold gasket 94-97 FP682199 $15.68 To Ser. No. 532980

(continued on next page)

Page 127
International/Navistar Truck
44
(cont.)
M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
Camshaft GROUP


REF # Qty TIMING YEARS Part # Size Desc.
24 1 Cam Gear 93-78 FP675600 $158.41 . Exc. DT466P; 66 Teeth
REF # Qty Camshaft Timing YEARS Part # Size Desc.
42 1 Woodruff Key 97-94 FP218211 $2.70 . Cam gear; DT466P (NGD) Engs.; 1/4" x 3/4"
42 1 Woodruff Key 93-75 FP218211 $2.70 . Cam gear; 1/4" x 3/4"
REF # Qty Camshaft/ LIFTER YEARS Part # Size Desc.
47 1 Camshaft 93-78 FP1802337 $464.15 . Use w/Mechanical lifters
47 1 Camshaft 93-75 FP1810744 $416.45 . Use w/Roller lifters
54 12 Lifter 97-94 FP1809570 $69.85 . DT466P (NGD) Engs.; Roller type
54 12 Lifter 93-88 FP1809570 $69.85 . From Ser. No. 532981; Roller type
54 12 Lifter 93-78 FP1802340 $11.23 . From Ser. No. 140087 to 532980 w/o valve train improvement package; Mech.; 1.120" dia. body
54 12 Lifter 93-78 FP911776 $14.09 . To Ser. No. 140086; Mech.; .997" dia. body
. 1 Prelube 93-78 55-400 $7.22 . 4 oz. bottle; 1.5 oz. packet No. 55-403 $2.30 also avail.
REF # Qty Camshaft KIT YEARS Part # Size Desc.
. 1 Cam/Lifter Kit 93-75 FP1802337WL $650.07 . Incl. 1 FP1802337, (12) FP911776 $14.09
FUEL SYSTEM & PARTS
. Qty Fuel Inj. YEARS Part # Size Desc.
. 6. Injector Nozzle Seat Gasket 97-94 FP675477 $1.18 . DT466P (NGD) Engs.; .060" thick
. 6. Injector Nozzle Seat Gasket 93-75 FP675477 $1.18 . .060" thick
. 6. Grommet 97-94 FP682810 $1.56 . Injector dust seal; DT466P (NGD) Engs.

(continued on next page)

Page 128
International/Navistar Truck
44
(cont.)
M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
FUEL SYSTEM & PARTS (cont.)
. Qty Fuel Inj. (cont.) YEARS Part # Size Desc.
. 6. Grommet 93-75 FP682810 $1.56 . Injector dust seal
. 6. Fuel Injector Sleeve 97-94 FP675442 $11.91 . DT466P (NGD) Engs.
. 6. Fuel Injector Sleeve 93-75 FP675442 $11.91 . .
. Qty FUEL FILTERS & PUMP YEARS Part # Size Desc.
. 1 Injector Pump Mount Gasket 93-75 FP675609 $3.78 . .
. 1 Fuel Pump Access Gasket 93-75 FP675816 $3.47 . .
. Qty Turbo Charger YEARS Part # Size Desc.
. 1 Turbocharger Oil Drain Gasket 93-75 FP670079 $2.15 . .
. 1 Turbocharger Oil Inlet Gasket 93-75 FP253660 $1.81 . .
. 1 Turbocharger Mounting Gasket 97-94 FP1822120 $10.34 . DT466P (NGD) Engs.
. 1 Turbocharger Mounting Gasket 93-75 FP670073 $9.44 . .
. 1 Air Intake Elbow Gasket 93-75 FP686181 $1.86 . Ser. No. 143536 to 567491
COOLING SYSTEM
REF # Qty WATER PUMP YEARS Part # Size Desc.
1 1 Water Pump - Heavy Duty 97-94 FP1817687 . DT466P (NGD) Engs.; w/7 bolt mounting flange
1 1 Water Pump - Heavy Duty 93-75 FP680899 . Cargostar, To Ser. No. 642459
1 1 Water Pump - Heavy Duty 93-75 FP1815538 $236.70 . From Ser. No. 642460. Exc. LPE Engs. for trucks built from 10/4/91
1 1 Water Pump - Heavy Duty 93-75 FP685155 $274.93 . S-Series & Paystar; To Ser. No. 638215
3 1 Water Pump Shaft 93-75 FP685153 . To Ser. No. 638217
(continued on next page)

Page 129
International/Navistar Truck
44
(cont.)
M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
COOLING SYSTEM (cont.)
REF # Qty WATER PUMP (cont.) YEARS Part # Size Desc.
2 1 Water Pump Housing Gasket 93-75 FP675808 $11.10 . S-Series & Paystar; From Ser. No. 567492
REF # Qty Thermostat YEARS Part # Size Desc.
20 1 Thermostat 93-75 FP1801191 $71.38 . 180 Deg., Incl. seal
22 1 Thermostat Gasket 93-75 FP675384 $1.86 . .
ENGINE BLOCK & PARTS
REF # Qty Gaskets YEARS Part # Size Desc.
1 1 Front Cover Gasket 93-75 FP1810510 $20.61 . Exc. S-Series & Paystar
1 1 Front Cover Gasket 93-75 FP675812 $11.23 . S-Series & Paystar; From Ser. No. 532981
1 1 Front Cover Gasket 93-75 FP675813 $23.64 . S-Series & Paystar; To Ser. No. 532980
2 1 Fuel Pump Access Gasket 93-75 FP675816 $3.47 . .
3 1 Front Crankcase Cover Gasket 93-75 FP677082 $17.36 . Cargostar w/alternator bracket
3 1 Front Crankcase Cover Gasket 93-75 FP680084 $133.43 . To Ser. No. 532980
. 1 Crankcase Cover Set 93-75 FP1813933 $128.66 . From Ser. No. 532981
. 1 Flywheel Housing Gasket 93-75 FP682945 $12.55 . Exc. 270 HP Engs. w/MT654CR and FC Bus
5 1 Oil Pan Gasket 97-94 FP1826587 $44.28 . DT466P Engs.
5 1 Oil Pan Gasket 93-75 FP671827 $37.92 . .
. 1 Chemicals 97-94 FP1816593 $34.85 . Oil Pan; DT466P Engs.; For oil pan w/o mounting bars; RTV Sealant
REF # Qty GASKET SETS YEARS Part # Size Desc.
. 1 Lower Gasket Set 93-75 FP1815668 $212.93 . From Ser. No. 532981
(continued on next page)

Page 130
International/Navistar Truck
44 (cont.) M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No.
439617, DT466P (NGD) Engs. H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
ENGINE BLOCK & PARTS (cont.)
REF # Qty GASKET SETS (cont.) YEARS Part # Size Desc.
. 1 Lower Gasket Set 93-75 FP674399WS $354.44 . To Ser. No. 532980; Crankshaft seals incl.
. 1 Lower Gasket Set 93-75 FP674399 $165.30 . To Ser. No. 532980; Crankshaft seals not incl.
. 1 In-Frame Gasket Set 97-93 FPPGN466NGDIF $401.65 . DT466P (NGD) Engs.
. 1 In-Frame Gasket Set 93-78 FPPGN466IF $182.82 . Head set & bearing roll-in
. 1 In-Frame Gasket Set 93-75 FPPGN4661 $351.76 . Head set & front crankshaft seal
. 1 Complete Overhaul Gasket Set 93-78 FPPGN466C $398.99 . Does not incl. rear seal for DT466P Engs.
REF # Qty Cam Brgs YEARS Part # Size Desc.
19 1 Cam Set 97-94 FP680117 $38.02 STD DT466P (NGD) Engs.
19 1 Cam Set 93-75 FP680117 $38.02 STD .
REF # Qty OIL COOLERS & FILTERS YEARS Part # Size Desc.
. 1 O-Ring 93-75 FP252483 $1.16 . Oil cooler tube
Crankshaft/OIL PUMP
REF # Qty Crankshaft YEARS Part # Size Desc.
1 1 Crankshaft 93-75 FP675669 $2,752.23 . Exc. DT466P Engs.
REF # Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
6. 1 Oil Seal Kit 97-94 FP690437 $33.31 . DT466P Engs.; Incl. seal & wear sleeve
6. 1 Oil Seal Kit 93-75 FP690437 $33.31 . Incl. seal & wear sleeve
6. 1 Oil Seal 92-78 714470 53.94 . .
REF # Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
8 1 Oil Seal Kit 97-94 FP1817867 $39.62 . DT466P Engs.; Incl. seal & wear sleeve
8 1 Oil Seal Kit 93-75 FP1809964 $39.56 . Exc. DT466P Engs.; Incl. seal & wear sleeve
(continued on next page)

Page 131
International/Navistar Truck
44 (cont.) M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No.
439617, DT466P (NGD) Engs. H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
Crankshaft/OIL PUMP (cont.)
REF # Qty Main Bearings YEARS Part # Size Desc.
. 1 Main Set 93-75 FP1823843 $286.10 STD From Ser. No. 439619; Wide
. 1 Main Set 93-75 FP1823844 $279.62 10 From Ser. No. 439619; Wide
. 1 Main Set 93-75 FP1823845 $297.20 20 From Ser. No. 439619; Wide
. 1 Main Set 93-75 FP1823846 $257.42 30 From Ser. No. 439619; Wide
. 1 Main Set 93-75 FP1823847 $278.09 STD To Ser. No. 439618; Narrow
. 1 Main Set 93-75 FP1823848 $317.90 10 To Ser. No. 439618; Narrow
. 1 Main Set 93-75 FP1823849 $325.74 20 To Ser. No. 439618; Narrow
. 1 Main Set 93-75 FP1823850 $327.35 30 To Ser. No. 439618; Narrow
38 6. Plain Main Brg. 97-94 FP1822321 $25.41 STD Position 1-2-3-4-5-6; DT466P (NGD) Engs.
38 6. Plain Main Brg. 97-94 FP1822490 $37.99 10 Position 1-2-3-4-5-6; DT466P (NGD) Engs.
38 6. Plain Main Brg. 97-94 FP1822491 $39.58 20 Position 1-2-3-4-5-6; DT466P (NGD) Engs.
38 6. Plain Main Brg. 97-94 FP1822492 $36.43 30 Position 1-2-3-4-5-6; DT466P (NGD) Engs.
38 6. Plain Main Brg. 93-75 FP1808069 $41.26 STD Position 1-2-3-4-5-6; From Ser. No. 439619; Wide
38 6. Plain Main Brg. 93-75 FP1808070 $42.80 10 Position 1-2-3-4-5-6; From Ser. No. 439619; Wide
38 6. Plain Main Brg. 93-75 FP1808071 $45.97 20 Position 1-2-3-4-5-6; From Ser. No. 439619; Wide
38 6. Plain Main Brg. 93-75 FP1808072 $37.97 30 Position 1-2-3-4-5-6; From Ser. No. 439619; Wide
38 6. Plain Main Brg. 93-75 FP684570 $34.82 STD Position 1-2-3-4-5-6; To Ser. No. 439618; Narrow
38 6. Plain Main Brg. 93-75 FP684573 $38.03 10 Position 1-2-3-4-5-6; To Ser. No. 439618; Narrow
38 6. Plain Main Brg. 93-75 FP687391 $39.54 20 Position 1-2-3-4-5-6; To Ser. No. 439618; Narrow
38 6. Plain Main Brg. 93-75 FP684576 $37.95 30 Position 1-2-3-4-5-6; To Ser. No. 439618; Narrow
39 1 Flanged Main Brg. 97-94 FP1822379 $87.21 STD Position 7; DT466P (NGD) Engs.
39 1 Flanged Main Brg. 97-94 FP1822494 $95.30 10 Position 7; DT466P (NGD) Engs.
39 1 Flanged Main Brg. 97-94 FP1822495 $95.30 20 Position 7; DT466P (NGD) Engs.
39 1 Flanged Main Brg. 97-94 FP1822496 $74.67 30 Position 7; DT466P (NGD) Engs.
39 1 Flanged Main Brg. 93-75 FP684579 $84.14 STD Position 7.
39 1 Flanged Main Brg. 93-75 FP684582 $84.17 10 Position 7.
39 1 Flanged Main Brg. 93-75 FP687394 $100.07 20 Position 7.
39 1 Flanged Main Brg. 93-75 FP684585 $72.98 30 Position 7.
REF # Qty OIL PUMP YEARS Part # Size Desc.
20 2 O-Ring 93-75 FP675860 $3.55 . Oil pump housing
31 1 Oil Inlet Elbow Gasket 93-75 FP1802867 $4.05 . From Ser. No. 488776
31 1 Oil Inlet Elbow Gasket 93-75 FP671821 $2.91 . To Ser. No. 488775
(continued on next page)

Page 132
International/Navistar Truck
44 (cont.) M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No.
439617, DT466P (NGD) Engs. H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
CYLINDER COMPONENTS
REF # Qty LINERS YEARS Part # Size Desc.
1 6. Piston & Liner Kit w/o Rings 93-78 FP1817339 $224.50 . DT466, DTA466, DT466C, DTA466C, DINA To Ser. No. 645484; 16.5:1 C.R.
1 6. Piston & Liner Kit w/o Rings 93-78 FP1817646 $278.08 .

DT466B & DT466C From Ser. No. 76441 through 594840; DT466, DTA466, DT466C, DTA466C From Ser. No.

618496; Exc. NAP & NAR; 16.5:1 C.R.

1 6. Piston & Liner Kit w/o Rings 93-78 FP18025814R $301.96 . DT466B, DTA466B, DTI466B, DT466C, DTA466C, DTI466C From Ser. No. 76441 through 532980; 4 ring applications; 16.3:1 C.R.
1 6. Piston & Liner Kit w/o Rings 78-75 FP1802580 $308.35 . To Ser. No. 76440; 15.2:1 C.R.
2 6. Liner w/o Sealing Ring 97-94 FP1815674 $104.75 . DT466P (NGD) Engs.
2 6. Liner w/o Sealing Ring 93-75 FP1810504 $95.23 . .
2A 6. Liner w/Sealing Rings 93-75 FP1810504WS $111.11 . .
3 6. Cylinder Kit Complete 97-94 FP1824823 $285.98 STD DT466P (NGD) Engs.; From Ser. No. 888341 to 933833; 1 Keystone ring; Barrel skirt; Bowl Dia. 2.540"
3 6. Cylinder Kit Complete 97-94 FP1824820 $281.26 STD DT466P (NGD) Engs.; From Ser. No. 888341; 2 Keystone rings; Barrel skirt; Bowl Dia. 2.580"
3 6. Cylinder Kit Complete 97-94 FP1822340 $327.30 STD DT466P (NGD) Engs.; To Ser. No. 888340; 2 Keystone rings; Tapered skirt; Bowl Dia. 2.519"
3 6. Cylinder Kit Complete 93-78 FP1817189 $273.42 . DT466, DTA466, DT466C, DTA466C, DINA To Ser. No. 645484; 16.5:1 C.R.
(continued on next page)

Page 133
International/Navistar Truck
44 (cont.) M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No.
439617, DT466P (NGD) Engs. H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
CYLINDER COMPONENTS (cont.)
REF # Qty LINERS (cont.) YEARS Part # Size Desc.
3 6. Cylinder Kit Complete 93-78 FP1817645 $300.41 . DT466B & DT466C From Ser. No. 76441 through 594840; DT466, DTA466, DT466C, DTA466C From Ser. No. 618496 Exc. NAP & NAR; 16.5:1 C.R.
3 6. Cylinder Kit Complete 93-78 FP18103594R $295.68 STD DT466B, DTA466B, DTI466B, DT466C, DTA466C, DTI466C From Ser. No. 76441 through 532980; 4 ring piston applications; 16.3:1 C.R.
3 6. Cylinder Kit Complete 78-75 FP687432 $309.97 STD To Ser. No. 76440; for Engs. equipped with side mounted breather. Purchase ring set FP1810358 $87.40 for Engs. w/valve cover mounted breather; 15.2:1 C.R.
4 6. Cyl. Liner Sealing Ring Kit 97-94 FP1822322 $12.37 . DT466P (NGD) Engs.
4 6. Cyl. Liner Sealing Ring Kit 93-75 FP680086 $5.15 . .
4 18 Sealing Ring, Liner 93-75 FP675774 $2.51 . .
. 1 Flange Shim 93-75 FP671505 $7.22 2 .
. 1 Flange Shim 93-75 FP671506 $7.22 4 .
. 1 Flange Shim 93-75 FP684930 $8.11 10 .
. 1 Flange Shim 93-75 FP684931 $8.55 20 .
REF # Qty Pistons YEARS Part # Size Desc.
13 6. Piston Body w/o Pin 97-95 FP1824810 $141.45 STD DT466P (NGD) Engs.; From Ser. No. 888341; 1 Keystone ring; Barrel skirt; Bowl Dia. 2.540"
13 6. Piston Body w/o Pin 97-95 FP1823930 $144.58 STD DT466P (NGD) Engs.; From Ser. No. 888341; 2 Keystone rings; Barrel skirt; Bowl Dia. 2.580"
13 6. Piston Body w/o Pin 94-93 FP1822097 $146.20 STD DT466P (NGD) Engs.; To Ser. No. 888340; 2 Keystone rings; Tapered skirt; Bowl Dia. 2.519"
13 6. Piston Body w/o Pin 93-78 FP1817520 $176.35 . DT466 To. Ser. No. 74999; Use w/FP1817247 ring set
13 6. Piston Body w/o Pin 93-78 FP1817188 $125.02 . DT466, DTA466, DT466C, DTA466C, DINA To Ser. No. 645484; 16.5:1 C.R.
13 6. Piston Body w/o Pin 93-78 FP18096834R $149.25 . DT466B & DTI466B Engs. From Ser. No. 76440 to 439617. DT466C & DTI466C Engs. From Ser. No. 439618 to 532980 DTA466C Engs. To Ser. No. 532980. 4-ring replacement piston (Can replace 3-ring original piston in sets)
13 6. Piston Body w/o Pin 78-75 FP684255 $163.60 . To Ser. No. 76440; 15.2:1 C.R.
14 6. Piston Kit w/Pin & Retainers 97-95 FP1824810WP $181.12 . DT466P (NGD) Engs.; From Ser. No. 888341; 1 Keystone ring
14 6. Piston Kit w/Pin & Retainers 94-93 FP1822097WP $179.50 . DT466P (NGD) Engs.; To Ser. No. 888340
14 6. Piston Kit w/Pin & Retainers 93-78 FP1817520WP $193.76 . DT466 To. Ser. No. 74999; Use w/FP1817247 ring set
14 6. Piston Kit w/Pin & Retainers 93-78 FP1817188WP $189.69 . DT466B & DTI466B Engs. From Ser. No. 76440 to 439617. DT466C & DTI466C Engs. From Ser. No. 439618 to 532980 DTA466C Engs. To Ser. No. 532980. 4-ring replacement piston (Can replace 3-ring original piston in sets).; 16.5:1 C.R.
14 6. Piston Kit w/Pin & Retainers 78-75 FP684255WP $179.51 . To Ser. No. 76440; 15.2:1 C.R.
19 6. Pin 97-94 FP1818552 $20.56 . DT466P (NGD) Engs.
19 6. Pin 93-75 FP670675 $22.18 . .
11 12 Piston Pin Retainer 97-94 FP1818702 $1.56 . DT466P (NGD) Engs.
11 12 Piston Pin Retainer 93-75 FP326874 $3.13 . .
29 6. Pin Bushing 97-94 FP1818598 $20.54 . DT466P (NGD) Engs.
29 6. Pin Bushing 93-78 FP675006 $10.68 . .
REF # Qty Connecting RODS &
BRGS.
YEARS Part # Size Desc.
23 12 Con. Rod Bolt 93-85 FP676679 $7.33 . Exc. DT466P (NGD) Engs.
27 6. Rod Pair 97-94 FP1822389 $20.61 STD DT466P (NGD) Engs.
27 6. Rod Pair 97-94 FP1822486 $17.32 10 DT466P (NGD) Engs.
27 6. Rod Pair 97-94 FP1822487 $22.24 20 DT466P (NGD) Engs.
27 6. Rod Pair 93-85 FP1808059 $17.35 STD From Ser. No. 439619; Wide
27 6. Rod Pair 93-85 FP1808060 $17.35 10 From Ser. No. 439619; Wide
27 6. Rod Pair 93-85 FP1808061 $17.35 20 From Ser. No. 439619; Wide
27 6. Rod Pair 93-85 FP1808062 $17.35 30 From Ser. No. 439619; Wide
27 6. Rod Pair 84-75 FP681314 $17.43 STD To Ser. No. 439618; Narrow
27 6. Rod Pair 84-75 FP681315 $18.84 10 To Ser. No. 439618; Narrow
27 6. Rod Pair 84-75 FP687382 $18.84 20 To Ser. No. 439618; Narrow
27 6. Rod Pair 84-75 FP681316 $18.84 30 To Ser. No. 439618; Narrow
(continued on next page)

Page 134
International/Navistar Truck
44 (cont.) M/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No.
439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No.
439617, DT466P (NGD) Engs. H/D Truck DT466 To Ser. No. 76439, DT466A To Ser. No. 76439, DT466B To Ser. No. 439617, DT466C To Ser. No. 594840, DTA466 From Ser. No. 594841 to 669279, DTA466C From Ser. No. 439618 to 594840, DTI466B To Ser. No. 439617, DTI466C To Ser. No. 439617, DT466P (NGD) Engs.
7.6L
466 OHV Turbo-Diesel L6 (12 Valve), 4.3005" Bore 1975-97
CYLINDER COMPONENTS (cont.)
REF # Qty Connecting RODS &
BRGS.
(cont.)
YEARS Part # Size Desc.
27 6. Rod Pair 84-75 FP68131440 $22.41 40 To Ser. No. 439618; Narrow
REF # Qty PISTON RINGS YEARS Part # Size Desc.
33 6. Ring Set Single Cylinder 97-94 FP1825461 $34.85 . DT466P (NGD) Engs.; From Ser. No. 888341
33 6. Ring Set Single Cylinder 97-94 FP1817247 $42.74 . DT466P (NGD) Engs.; To Ser. No. 888340
33 6. Ring Set Single Cylinder 93-75 FP684256 $65.06 STD Engs. w/side mounted breather; 2-1/8, 1-1/4; Incl. narrow gap intermediate rings
33 6. Ring Set Single Cylinder 93-75 FP18103584R $50.75 . For 4-Ring pistons only
33 6. Ring Set Single Cylinder 93-75 FP1817247 $42.74 . From Ser. No. 618496; Exc. Ser. No. 618498 & 618499
33 6. Ring Set Single Cylinder 93-75 FP1810358 $87.40 . To Ser. No. 618495, Ser. No. 618498 & 618499; Incl. wide gap intermediate rings
. 1 Premium Set 97-75 FP684256S $387.72 STD Engs. w/side mounted breather; 2-1/8, 1-1/4; Incl. narrow gap intermediate rings
. 1 Premium Set 93-75 FP684065S $481.60 STD Check piston grooving before supplying ring sets; 1-1/8, 1-3/32, 1-1/4
. 6. Premium Single Cylinder Set 93-75 W-9618KX Std Only Check piston grooving before supplying ring set; 2-1/8, 1-1/4
. 6. Premium Single Cylinder Set 93-75 W-9520KX Std Only Check piston grooving before supplying ring sets; 1-1/8, 1-3/32, 1-1/4
KITS
. Qty Overhaul Kit YEARS Part # Size Desc.
. 1 In-Frame Overhaul Kit 97-94 FPIFKDT466PNGD $2,947.36 From Ser. No. 850654 to 933833
. 1 In-Frame Overhaul Kit 93-75 FPIFKDT466 $1,945.75 .
. 1 In-Frame Overhaul Kit 93-75 FPIFKDT4664R $2,133.22 Incl. 4-Ring pistons
. 1 Complete Overhaul Kit 93-75 FPIFKDT466OH $2,133.22 .
. 1 Complete Overhaul Kit 93-75 FPIFKDT4664ROH $2,250.90 Incl. 4-Ring pistons

Page 135
International/Navistar Truck
45 M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L
466 OHV Turbo-Diesel L6 (Intercooled), 4.3005" Bore 1993-2004
CYL. HEAD & PARTS


REF # Qty Gaskets YEARS Part # Size Desc.
3 1 Valve cover gask. set 93-04 FP1825602 $104.77 . Incl. valve cover gasket & O-Ring
5 1 Head gasket 93-99 FP1817562 $101.70 . .
. 1 Head gasket set 00-04 FP1830720 $244.75 . Eng. Ser. No. 1194038-2000000
. 1 Head gasket set 93-99 FP1824970 $251.37 . Eng. Ser. No. 980820-194038
67 1 Fuel manifold gasket 93-99 FP1822577 $23.72 . Fuel & oil supply
REF # Qty Valve YEARS Part # Size Desc.
19

6.

Intake 00-04 FP1842913 $33.28 . Eng. Ser. No. 1194038-2000000
19

6.

Intake 93-99 FP1823875 $15.80 . Eng. Ser. No. 980820-194038
20

6.

Exhaust 00-04 FP1842912 $49.08 . Eng. Ser. No. 1194038-2000000
20

6.

Exhaust 93-99 FP1824840 $25.31 . Eng. Ser. No. 980820-194038
24 24 Keeper 93-99 FP1824644 $0.86 . 3/8" valve stem
REF # Qty Valve SEAT YEARS Part # Size Desc.
25

6.

Exhaust 93-99 FP1821903 $20.48 STD Eng. Ser. No. 980820-1194038; 1.811" OD, 1.5525" ID, .3340" Depth
25

6.

Exhaust 93-99 FP1821904 $102.14 2 Eng. Ser. No. 980820-1194038; 1.813" OD, 1.5525" ID, .3340" Depth
25

6.

Exhaust 93-99 FP1821905 $20.61 15 Eng. Ser. No. 980820-1194038; 1.8260" OD, 1.5525" ID, .3340" Depth
25

6.

Intake 93-99 FP1821900 $49.16 STD Eng. Ser. No. 980820-1194038; 1.8210" OD, 1.560" ID, .2740" Depth
25

6.

Intake 93-99 FP1821901 $77.85 2 Eng. Ser. No. 980820-1194038; 1.8230" OD, 1.560" ID, .2740" Depth
25

6.

Intake 93-99 FP1821902 $44.46 15 Eng. Ser. No. 980820-1194038; 1.8360" OD, 1.560" ID, .2740" Depth
REF # Qty Valve GUIDE YEARS Part # Size Desc.
26 12 Guide 93-04 FP1824647 . Exh & Int.; .175" ID, .6262" OD, 2.61" O.A.L.
26 12 Guide 93-04 FP1824646 $4.79 . Exh. & Int.; From Ser. No. 956464; .375" ID, .6262" OD, 2.39" O.A.L.


Page 136
International/Navistar Truck
45
(cont.)
M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L
466 OHV Turbo-Diesel L6 (Intercooled), 4.3005" Bore 1993-2004
CYL. HEAD & PARTS (cont.)
REF # Qty Valve Spring YEARS Part # Size Desc.
27 6. Spring 04-93 FP1825540 $9.75 . Exh.
27 6. Spring 04-93 FP677349 $5.87 . Int.
REF # Qty Valve Misc. YEARS Part # Size Desc.
32 12 Rotocap 04-93 FP1824680 $9.33 . Exh. & Int.; From Ser. No. 956464; Valve stem seal incl.
. 12 Valve Rotator Seal 04-93 FP1824683 $3.96 . Exh. & Int.; From Ser. No. 956464
REF # Qty Valve SEAL YEARS Part # Size Desc.
41 12 Valve Stem Seal 04-93 FP1823925 $4.10 . Exh. & Int.; Use w/Valve Rotator; Positive; Viton®
Camshaft GROUP
.
REF # Qty Camshaft Timing YEARS Part # Size Desc.
42 1 Woodruff Key 99-93 FP218211 $2.70 . Cam gear; 1/4" x 3/4"
REF # Qty Camshaft/ LIFTER YEARS Part # Size Desc.
54 12 Lifter 04-93 FP1809570 $69.85 . Roller type
FUEL SYSTEM & PARTS
. Qty Fuel Inj. YEARS Part # Size Desc.
. 6. Fuel Injector Sleeve 04-00 FP1833382 $23.68 . Eng. Ser. No. 1194038-2000000
. 6. Fuel Injector Sleeve 99-93 FP1818778 $14.15 . Eng. Ser. No. 980820-1194038
. 6. Fuel Injector Repair Kit 99-93 FP1833564 $15.73 . Incl. all seals to repair/replace Fuel Injector
. Qty Turbo Charger YEARS Part # Size Desc.
. 1 Turbocharger Oil Inlet Gasket 04-93 FP253660 $1.81 . .
. 1 Turbocharger Mounting Gasket 99-93 FP1822120 $10.34 . .
. 1 O-Ring 99-93 FP1824908 $0.73 . CMP Transducer; 1.443" O.D., 1.237" I.D., .103" cross section
(continued on next page)

Page 137
International/Navistar Truck
45
(cont.)
M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L
466 OHV Turbo-Diesel L6 (Intercooled), 4.3005" Bore 1993-2004
COOLING SYSTEM


REF #

Qty

WATER PUMP YEARS Part # Size Desc.
1 1 Water pump - H.D. 93-99 FP1817687 . w/7 bolt mounting flange
REF #

Qty

Misc. YEARS Part # Size Desc.
32 2 Oo-ring 93-02 FP1836075 $0.75 . Thermostat & Bypass Housing O-Rings


Page 138
International/Navistar Truck
45 (cont.) M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L
466 OHV Turbo-Diesel L6 (Intercooled), 4.3005" Bore 1993-2004
ENGINE BLOCK & PARTS
REF # Qty Gaskets YEARS Part # Size Desc.
5 1 Oil Pan Gasket 02-93 FP1826587 $44.28 . .
REF # Qty GASKET SETS YEARS Part # Size Desc.
. 1 In-Frame Gasket Set 02-93 FPPGN466EIF $264.20 . .
REF # Qty Cam Brgs YEARS Part # Size Desc.
19 1 Cam Set 99-93 FP680117 $38.02 STD .
REF # Qty OIL COOLERS & FILTERS YEARS Part # Size Desc.
. 1 O-Ring 99-93 FP1822708 $1.70 . Filter head check valve
(continued on next page)

Page 139
International/Navistar Truck
45 (cont.) M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L
466 OHV Turbo-Diesel L6 (Intercooled), 4.3005" Bore 1993-2004
Crankshaft/OIL PUMP
REF # Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
. 1 Oil Seal Kit 99-93 FP690437 $33.31 . Incl. seal & wear sleeve
REF # Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
. 1 Oil Seal Kit 99-93 FP1817867 $39.62 . Incl. seal & wear sleeve
REF # Qty Main Bearings YEARS Part # Size Desc.
38 6. Plain Main Brg. 99-93 FP1822321 $25.41 STD Position 1-2-3-4-5-6
38 6. Plain Main Brg. 99-93 FP1822490 $37.99 10 Position 1-2-3-4-5-6
38 6. Plain Main Brg. 99-93 FP1822491 $39.58 20 Position 1-2-3-4-5-6
38 6. Plain Main Brg. 99-93 FP1822492 $36.43 30 Position 1-2-3-4-5-6
39 1 Flanged Main Brg. 99-93 FP1822379 $87.21 STD Position 7.
39 1 Flanged Main Brg. 99-93 FP1822494 $95.30 10 Position 7.
39 1 Flanged Main Brg. 99-93 FP1822495 $95.30 20 Position 7.
39 1 Flanged Main Brg. 99-93 FP1822496 $74.67 30 Position 7.
REF # Qty OIL PUMP YEARS Part # Size Desc.
20 1 O-Ring 02-93 FP1822135 $0.86 . Breather Tube
. 1 Oil Pump Gasket 99-93 FP1815898 $20.46 . High pressure oil pump flange gskt.
(continued on next page)

Page 140
International/Navistar Truck
45 (cont.) M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L
466 OHV Turbo-Diesel L6 (Intercooled), 4.3005" Bore 1993-2004
CYLINDER COMPONENTS
REF # Qty LINERS YEARS Part # Size Desc.
1 6. Piston & Liner Kit w/o Rings 99-93 FP1830564 $336.84 STD Eng. Ser. No. 1126949-1194038; w/HEUI Injector, 230 HP High Torque; All 250 HP; 2 Keystone rings
2 6. Liner w/o Sealing Ring 99-93 FP1815674 $104.75 . .
3 6. Cylinder Kit Complete 99 FP1830565 $303.47 STD Eng. Ser. No. 1126949-1194038; w/HEUI Injector, 230 HP High Torque; All 250 HP; 2 Keystone rings
3 6. Cylinder Kit Complete 99-95 FP1825690 $300.32 . Eng. Ser. No. 980820-1194038; w/HEUI Injector, 175 HP to 230 HP Std. Torque; 1 Keystone Ring
3 6. Cylinder Kit Complete 98-95 FP1824966 $314.74 . Eng. Ser. No. 1126948 & below; w/HEUI Injector, 210 $2.98 HP High Torque; All 230 & 250 HP; 2 Keystone rings
4 6. Cyl. Liner Sealing Ring Kit 99-93 FP1822322 $12.37 . .
REF # Qty Pistons YEARS Part # Size Desc.
13 6. Piston Body w/o Pin 99-93 FP1830375 $115.93 STD Eng. Ser. No. 1126949-1194038; w/HEUI Injector, 230 HP High Torque; All 250 HP; 2 Keystone rings
13 6. Piston Body w/o Pin 99-93 FP1825585 $152.48 . From Ser. No. 980820 through Ser. No. 1194038; 1 Keystone ring
13 6. Piston Body w/o Pin 99-93 FP1823313 $146.12 . To Ser. No. 1126948; 2 Keystone rings
14 6. Piston Kit w/Pin & Retainers 99-93 FP1830375WP $141.27 STD Eng. Ser. No. 1126949-1194038; w/HEUI Injector, 230 HP High Torque; All 250 HP; 2 Keystone rings
14 6. Piston Kit w/Pin & Retainers 99-93 FP1825585WP $165.14 . From Ser. No. 980820 through Ser. No. 1194038; 1 Keystone ring
14 6. Piston Kit w/Pin & Retainers 99-93 FP1823313WP $158.92 . To Ser. No. 1126948; 2 Keystone rings
19 6. Pin 99-93 FP1818552 $20.56 . .
11 12 Piston Pin Retainer 99-93 FP1818702 $1.56 . .
29 6. Pin Bushing 99-93 FP1818598 $20.54 . .
REF # Qty Connecting RODS &
BRGS.
YEARS Part # Size Desc.
27 6. Rod Pair 99-93 FP1822389 $20.61 STD .
27 6. Rod Pair 99-93 FP1822486 $17.32 10 .
27 6. Rod Pair 99-93 FP1822487 $22.24 20 .
(continued on next page)

Page 141
International/Navistar Truck
45
(cont.)
M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L
466 OHV Turbo-Diesel L6 (Intercooled),
4.3005" Bore 1993-2004
CYLINDER COMPONENTS (cont.)
REF # Qty PISTON RINGS YEARS Part # Size Desc.
33 6. Ring Set Single Cylinder 02-93 FP1825461 $34.85 From Ser. No. 980820 through Ser. No. 1194038; 1 Keystone ring
33 6. Ring Set Single Cylinder 02-93 FP1817247 $42.74 To Ser. No. 1194038; 2 Keystone rings
KITS
. Qty Overhaul Kit YEARS Part # Size Desc.
. 1 In-Frame
Overhaul Kit
99-93 FPIFKDT466E $1,984.07 From Ser. No. 933834 to 1194038; Use Cyl. Kit FP1830565 $303.47 for 1999 7.18 w/HEUI Inj., 230HP Hi Torque, and all w/250HP; S/N 1126949 to 1194038.
.
46 M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L 466 OHV Turbo-Diesel L6 (Big Bore), 4.587" Bore 2000-2007
CYL. HEAD & PARTS

REF # Qty Gaskets YEARS Part # Desc.
5 1 Head Gasket 04-00 FP1830327 $80.96 .
. 1 Head gasket set 07-05 FP1889247 * From 2005 $14.45 5/1/2007; Eng. Ser. No. 2148234 & above
. 1 Head gasket set 07-05 FP1876103 + From 2005 $14.45 5/1/2007; Eng. Ser. No. 2148234 & above; When depleted use FP1889247
. 1 Head gasket set 07-04 FP1842648 * From 2/16/2004 - 5/1/2007; Eng. Ser. No. 2000001 & above
. 1 Head gasket set 04-00 FP1830720 $244.75 From Ser. No. 1194039 to 2000000
67 1 Fuel Manifold
Gasket
04-00 FP1822577 $23.72 Fuel & oil supply
REF # Qty Valve YEARS Part # Desc.
19 6. Intake 04-00 FP1823875 $15.80 .
20 6. Exhaust 04-00 FP1824840 $25.31 .
24 24 Keeper 04-00 FP1824644 $0.86 3/8" valve stem
REF # Qty Valve GUIDE YEARS Part # Desc.
26 12 Guide 04-00 FP1824647 $4.80 Exh. & Int.; .375" ID, .6262" OD, 2.61" O.A.L.
26 12 Guide 04-00 FP1824646 $4.79 Exh. & Int.; From Ser. No. 956464; .375" ID, .6262" OD, 2.36" O.A.L.

(continued on next page) * New Item -
Check For Availability + Superseded Part Number

Page 142
International/Navistar Truck
46
(cont.)
M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L 466 OHV Turbo-Diesel L6 (Big Bore), 4.587" Bore 2000-2007
CYL. HEAD & PARTS cont.
REF #

Qty

Valve Spring YEARS Part # Size Desc.
27

6.

Spring 00-04 FP1825540 $9.75 . Exh.
27

6.

Spring 00-04 FP677349 $5.87 . Int.
REF #

Qty

Valve Misc. YEARS Part # Size Desc.
.

6.

Rotocap 00-04 FP1824680 $9.33 . Exh. & Int./ From Ser. No. 986464; Valve stem seal incl.
.

6.

Valve Rotator Seal 00-04 FP1824683 $3.96 . Exh. & Int./ From Ser. No. 986464
FUEL SYSTEM & PARTS
REF #

Qty

Fuel Inj. YEARS Part # Size Desc.
.

6.

Fuel injector sleeve 00-04 FP1833382 $23.68 . .
.

6.

Fuel injector mounting kit 00-04 FP1830742 $10.62 . Incl. all seals to repair & replace fuel injector
REF #

Qty

Turbo Charger YEARS Part # Size Desc.
. 1 Turbocharger mounting gasket 00-04 FP1822120 $10.34 . .
COOLING SYSTEM


REF #

Qty

WATER PUMP YEARS Part # Size Desc.
1 1 Water pump - H.D. 00-04 FP1817687 . w/7 bolt mounting flange
REF #

Qty

Thermostat YEARS Part # Size Desc.
21 1 Thermostat kit 00-04 FP1830256 $58.77 . Incl. thermostat & seal
REF #

Qty

Misc. YEARS Part # Size Desc.
32 2 O-Ring 00-04 FP1836075 $0.75 . Thermostat & bypass housing O-Rings

Page 143
International/Navistar Truck
46
(cont.)
M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L 466 OHV Turbo-Diesel L6 (Big Bore), 4.587" Bore 2000-2007
ENGINE BLOCK & PARTS


REF #

Qty

SEALS -
REAR CRANK
YEARS Part # Size Desc.
1 1 Oil pan gasket 00-04 FP1826587 $44.28 . .


Page 144
International/Navistar Truck
46
(cont.)
M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L 466 OHV Turbo-Diesel L6 (Big Bore), 4.587" Bore 2000-2007
Crankshaft/OIL PUMP
REF # Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
6. 1 Oil Seal Kit 04-00 FP690437 $33.31 . Incl. seal & wear sleeve
REF # Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
8 1 Oil Seal Kit 04-00 FP1817867 $39.62 . Incl. seal & wear sleeve
REF # Qty Main Bearings YEARS Part # Size Desc.
38 6. Plain Main Brg. 04-00 FP1830725 $33.20 STD .
38 6. Plain Main Brg. 04-00 FP1833364 $33.33 .25MM .
38 6. Plain Main Brg. 04-00 FP1833365 $41.12 .50MM .
38 6. Plain Main Brg. 04-00 FP1833366 $30.05 .75MM .
39 1 Flanged Main Brg. 04-00 FP1830726 $106.32 STD .
39 1 Flanged Main Brg. 04-00 FP1833361 $85.70 .25MM .
39 1 Flanged Main Brg. 04-00 FP1833362 $108.02 .50MM .
39 1 Flanged Main Brg. 04-00 FP1833363 $85.76 .75MM .
(continued on next page)

Page 145
International/Navistar Truck
46
(cont.)
M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L 466 OHV Turbo-Diesel L6 (Big Bore), 4.587" Bore 2000-2007
CYLINDER COMPONENTS


REF #

Qty

LINERS YEARS Part # Size Desc.
2

6.

Liner w/o sealing ring 00-07 FP1841326 $101.60 STD .
3

6.

Cylinder kit complete 05-07 FP1850403 $379.99 * STD To 5/1/2007, Eng. Ser. No. 2046901 & above; High HP Engs.
3

6.

Cylinder kit complete 05-07 FP1850401 $324.25 * STD To 5/1/2007, Eng. Ser. No. 2046902 & above; 215 $2.39 HP & below
3

6.

Cylinder kit complete 05-07 FP1876101 $570.75 * STD To 5/1/2007, Eng. Ser. No. 2148234 & above; 215 $2.39 HP & above
3

6.

Cylinder kit complete 05-07 FP1876100 $570.75 * STD To 5/1/2007, Eng. Ser. No. 2148234 & above; 215 $2.39 HP & below
3

6.

Cylinder kit complete 00-04 FP1836299 $362.41 STD Eng. Ser. No. 1194039 & above; w/HEUI Injector, All 230 HP & 250 HP Engs.
3

6.

Cylinder kit complete 00-04 FP1836192 $317.89 STD Eng. Ser. No. 1194039 & above; w/HEUI Injector, 215 $2.39 HP & below, High Torque
3

6.

Cylinder kit complete 00-04 FP1842556 $381.44 STD Eng. Ser. No. 2000000 & above
3

6.

Cylinder kit complete 00-04 FP1842554 $359.12 STD Eng. Ser. No. 2000001- 2076442; 210-225 HP; Big Bore Engies, 225 HP & below
3

6.

Cylinder kit complete 00-04 FP1842555 $367.13 STD Eng. Ser. No. 2000001- 2076442; 245-300 HP
4

6.

Cyl. liner sealing ring kit 00-04 FP1822322 $12.37 . .


Page 146
International/Navistar Truck
46
(cont.)
M/D Truck DT466E Eng. H/D Truck DT466E Eng.
7.6L 466 OHV Turbo-Diesel L6 (Big Bore), 4.587" Bore 2000-2007
CYLINDER COMPONENTS (cont.)
REF # Qty Connecting RODS &
BRGS.
YEARS Part # Size Desc.
27 6. Rod Pair 04-00 FP1842570 $15.84 STD Eng. Ser. No. 1194039 & above
REF # Qty PISTON RINGS YEARS Part # Size Desc.
33 6. Ring Set Single Cylinder 07-05 FP1850402 $85.64 * . To 5/1/2007, Eng. Ser. No. 2046901 & above; High HP Engs.
33 6. Ring Set Single Cylinder 05-04 FP1830724 $65.06 STD Eng. Ser. No. 2000001- 2076442; 210-225 HP; 245-300 HP; From 2/16/2004-2005
33 6. Ring Set Single Cylinder 04-00 FP1830723 $79.40 STD Eng. Ser. No. 1194039 & above; w/HEUI Injector, All 230 HP & 250 HP Engs.; Use w/FP1833092 Piston Body
33 6. Ring Set Single Cylinder 04-00 FP1836193 $68.16 STD Eng. Ser. No. 1194039 & above; w/HEUI Injector, 215 $2.39 HP & below, High Torque; Use w/FP1836321 Piston Body
33 6. Ring Set Single Cylinder 04-00 FP1842551 $92.14 * . Eng. Ser. No. 2000000 & above
33 6. Ring Set Single Cylinder 04-00 FP1842549 $65.11 . Eng. Ser. No. 2000001- 2076442; 210-225 HP; Use w/FP1842227 Piston Body
33 6. Ring Set Single Cylinder 04-00 FP1842550 STD Eng. Ser. No. 2000001- 2076442; 245-300 HP
KITS
. Qty Overhaul Kit YEARS Part # Size Desc.
. 1 In-Frame Overhaul Kit 04-00 FPIFKDT466EBB $2,129.11 Eng. Ser. No. 1194039-2000000
. 1 In-Frame Overhaul Kit 04-00 FP1836300 $1,535.78 Equal to IH/Navistar ’Works Kit’; Eng. Ser. No. 1194039 & above; w/HEUI Injector, All 230 HP & 250 HP Engs.
. 1 In-Frame Overhaul Kit 04-00 FP1836195 $1,273.51 Equal to IH/Navistar "Works Kit"; Eng. Ser. No. 1194039 & above; w/HEUI Injector, 215 $2.39 HP & below, High Torque
.
47 H/D Truck V478, VS478 Engs.
7.8L
478 OHV V8 (16 Valve), 4.5" Bore 1965-76
CYL. HEAD & PARTS
. Qty Valve YEARS Part # Size Desc.
. 32 Keeper 73-65 VK140 $1.32 . .
. Qty Valve SEAT YEARS Part # Size Desc.
. 8 Int. 73-65 245-2250-1 $8.15 Std Only Machine ID to fit; 2.2555" OD, 1.9375" ID, .1855" Depth
. Qty Valve Spring YEARS Part # Size Desc.
. 16 Spring 73-65 FP317365 . Late Engs.; Incl. damper; 2.0500" Free Height
. Qty Valve Misc. YEARS Part # Size Desc.
. 8 Rotocap Assy. 73-65 FPRC126SA . Exh.; Late Engs.; Incl. Rotocap & Valve Spring
. 8 Rotocap 73-65 FP443128 $15.82 . Exh.; Late Engs.
. Qty Valve SEAL YEARS Part # Size Desc.
. 16 Valve Stem Seal 73-65 ST2007 $4.60 . Positive type; Rubber
. 16 O-Ring 73-65 FP111024 $1.35 . Rubber
. 16 Valve Stem Seal 73-65 MV1551 $0.67 . Late Engs.; O-Ring; Carton of 50; Rubber
Camshaft GROUP
. Qty Camshaft/ LIFTER YEARS Part # Size Desc.
. 1 Camshaft 73-65 CS218 $200.41 . .
. 1 Prelube 73-65 55-400 $7.22 . 4 oz. bottle; 1.5 oz. packet No. 55-403 $2.30 also avail.
ENGINE BLOCK & PARTS
. Qty Gaskets YEARS Part # Size Desc.
. 1 Oil Pan Gasket 76-65 FP448428 $6.26 . .
. Qty GASKET SETS YEARS Part # Size Desc.
. 1 Kit Gasket Set 76-65 260-1115 $224.83 . Note: head gskt. requires retorque; Valve stem seals from Ser. No. 139494 not incl.
. Qty Cam Brgs YEARS Part # Size Desc.
. 1 Cam Set 76-65 FP448139 $98.42 STD .
CYLINDER COMPONENTS
. Qty Pistons YEARS Part # Size Desc.
. 8 Pin Bushing 76-65 2199Y20 $10.77 . .
* New Item - Check For Availability

Page 147
International/Navistar Truck
48 M/D Truck RD501 Eng. H/D Truck RD501 Eng.
8.2L
501 OHV L6 (12 Valve), 4.5" Bore 1960-74
CYL. HEAD & PARTS
. Qty Valve SEAT YEARS Part # Size Desc.
. 6. Exh. 73-61 245-1875-1N $22.08 Std Only Premium Material; 1.8810" OD, 1.6100" ID, .2485" Depth
. 6. Exh. 73-61 245-1875-1 $7.22 Std Only 1.8810" OD, 1.6100" ID, .2485" Depth
. Qty Valve Spring YEARS Part # Size Desc.
. 12 Spring 73-61 VS336 $4.95 . Inner; 2.3430" Free Height
. 12 Spring 73-61 VS337 $13.34 . Outer; 2.5620" Free Height
. 12 Spring Insert 73-61 259-303C $0.40 . .015"; ID .703"; Carton of 100
. 12 Spring Insert 73-61 259-303B $0.33 . .030"; ID .703"; Carton of 100
. 12 Spring Insert 73-61 259-303A $0.35 . .060"; ID .703"; Carton of 100
. 12 Spring Insert 73-61 259-303ARS $0.38 . .060"; ID .703"; Carton of 500
. Qty Valve SEAL YEARS Part # Size Desc.
. 12 Valve Stem Seal 73-61 ST2007 $4.60 . Positive type; Rubber
. 6. O-Ring 73-61 FP111024 $1.35 . Int.; Rubber
Crankshaft/OIL PUMP
. Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
. 1 Wear Sleeve 69-61 FP1816569 $36.35 . .
. 1 Oil Seal 69-61 417316 23.99 . .

Page 148
International/Navistar Truck
I530 Engine
Overview
The I530 diesel engine was first introduced in 1993. It
is used in On-Highway truck and bus applications. The
I530P (NGD) engine is also part of the PLN or “Pump
Line Nozzle” engine family that includes the DT-408
and DT-466P (NGD) engines. These three engines share
many internal engine parts. The newest version of the I530
engine family is the I530E. The I530E comes equipped
with the electro-hydraulic HEUI fuel system. The HEUI
system provides unaided cold starts down to 10 degrees
Fahrenheit.
Engine Type...........................................Diesel, 4-cycle
Configuration.....................................In-Line 6-Cylinder
Displacement..................................... 530 cu. In. (8.7L)
Bore and Stroke................................. 4.590 x 5.350 in.
.........................................................(116.6 x 135.9 mm)
Combustion System.............................. Direct Injection
Total Engine Weight (Dry).................. 1275. lb. (578 kg)
The I530 can be identified by the permanent engine
number stamped on the center top left side of the
engine crankcase. The first three positions indicate
the engine displacement. The fourth digit indicates
either turbocharged, air.to-air charge air cooled
or mechanical fuel injection engine. The fifth digit
indicates the use of the engine, for example M would
indicate that the engine was built for truck use. The
rest of the digits represent the specific engine serial
number. A typical serial number would look like this:
530GM456789.
Like other engines in the International engine families,
the I530 has wet-sleeve cylinders and Plasma faced
top rings to increase power cylinder life. Engines rated
at 300 horsepower feature two.piece articulated
pistons that combine the strength of forged steel
crowns with lightweight aluminum piston skirts.



Page 149
49 M/D Truck I530, I530P (NGD) Engs. H/D Truck I530, I530P (NGD) Engs.
8.7L
OHV Turbo-Diesel L6 (12 Valve), 4.587" Bore 1993-97
CYL. HEAD & PARTS


REF #

Qty

Gaskets YEARS Part # Size Desc.
3 1 Valve cover gasket 93-97 FP1817510 $57.11 . I530P (NGD) Engs. Only
5 1 Head Gasket 93-97 FP1817562 $101.70 . .
. 1 Head gasket set 93-97 FP1822328 $192.26 . I530P (NGD) Engs. Only
67 1 Fuel manifold gasket 93-97 FP1822577 $23.72 . .
REF #

Qty

Valve YEARS Part # Size Desc.
19

6.

Intake 93-97 FP1818580 $17.32 . I530 & I530P (NGD) Engs.; Ser. No. 956463 & below; 5/16" valve stem
19

6.

Intake 93-97 FP1824642 $17.28 . I530 & I530P (NGD) Engs.; Ser. No. 95646 & above; 3/8" valve stem
20

6.

Exhaust 93-97 FP1824838 $33.28 . I530 & I530P (NGD) Engs.; Ser. No. 956463 & below; 5/16" valve stem
20

6.

Exhaust 93-97 FP1824842 $31.66 . I530 & I530P (NGD) Engs.; Ser. No. 95646 & above; 3/8" valve stem
24 24 Keeper 93-97 FP1824644 $0.86 . I530 & I530P (NGD) Engs.; 3/8" valve stem
24 24 Keeper 93-97 FP1810944 $1.22 . I530 & I530P (NGD) Engs.; 5/16" valve stem
REF #

Qty

Valve SEAT YEARS Part # Size Desc.
25

6.

Exh. 93-97 FP675450 $11.24 STD I.D. Top taper 4.524"; 1.6285" OD, 1.3480" depth
25

6.

Int. 93-97 FP675043 $30.05 STD I.D. Top taper 1.767"; 1.9990" OD, 1.7120" depth
REF #

Qty

Valve GUIDE YEARS Part # Size Desc.
26

6.

Guide 93-97 FP1820264 $4.36 . I530 & I530P (NGD) Engs.; Ser. No. 956463 & below; .315" ID, .565" OD, 2.391" O.A.L.
26

6.

Guide 93-97 FP1824646 $4.79 . I530 & I530P (NGD) Engs.; Ser. No. 956464 & above; .375" ID, .6262" OD, 2.3900" O.A.L.
REF #

Qty

Valve SPRiNG YEARS Part # Size Desc.
27

6.

Spring 93-97 FP1825540 $9.75 . Exh.
27

6.

Spring 93-97 FP577349 . Int.

(continued on next page)

Page 150
International/Navistar Truck
49 (cont.) M/D Truck I530, I530P (NGD) Engs. H/D Truck I530, I530P (NGD) Engs.
8.7L
530 OHV Turbo-Diesel L6 (12 Valve), 4.587" Bore 1993-97
CYL. HEAD & PARTS (cont.)
REF # Qty Valve Misc. YEARS Part # Size Desc.
32 12 Rotocap 97-93 FP1824680 $9.33 . Exh. & Int.; Eng. Ser. No. 956464 & above; Valve stem seal incl.
. 12 Valve Rotator Seal 97-93 FP1824683 $3.96 . Exh. & Int.; Eng. Ser. No. 956464 & above
REF # Qty Valve SEAL YEARS Part # Size Desc.
41 12 Valve Stem Seal 97-93 FP1823925 $4.10 . Exh. & Int.; I530 & I530P (NGD) Engs.; Eng. Ser. No. 956464 & above; Positive; Viton®
41 12 Valve Stem Seal 97-93 FP1822245 $2.54 * . Exh. & Int.; I530 & I530P (NGD) Engs.; To Eng. Ser. No. 956463; 5/16" Valve Stem
Camshaft GROUP
.
REF # Qty Camshaft Timing YEARS Part # Size Desc.
42 1 Woodruff Key 97-93 FP218211 $2.70 . Cam gear; 1/4" x 3/4"
REF # Qty Camshaft/ LIFTER YEARS Part # Size Desc.
54 12 Lifter 97-93 FP1809570 $69.85 . Roller type
FUEL SYSTEM & PARTS
. Qty Fuel Inj. YEARS Part # Size Desc.
. 6. Injector Nozzle Seat Gasket 97-93 FP675477 $1.18 . .060" thick
. 6. Grommet 97-93 FP682810 $1.56 . Injector dust cover
. 6. Fuel Injector Sleeve 97-93 FP675442 $11.91 . .
. Qty Turbo Charger YEARS Part # Size Desc.
. 1 Turbocharger Oil Inlet Gasket 97-93 FP253660 $1.81 . .
. 1 Turbocharger Mounting Gasket 97-93 FP1822120 $10.34 . .
(continued on next page) * New Item - Check For Availability

Page 151
International/Navistar Truck
49
(cont.)
M/D Truck I530, I530P (NGD) Engs. H/D Truck I530, I530P (NGD) Engs.
8.7L
530 OHV Turbo-Diesel L6 (12 Valve), 4.587" Bore 1993-97
COOLING SYSTEM


REF #

Qty

WATER PUMP YEARS Part # Size Desc.
1 1 Water pump - H.D. 93-97 FP1817687 3 s/7 bolt mounting flange
REF #

Qty

WATER PUMP YEARS Part # Size Desc.
21 1 Thermostat Kit 93-97 FP1831256 3 Incl. thermostat & seal


Page 152
International/Navistar Truck
49
(cont.)
M/D Truck I530, I530P (NGD) Engs. H/D Truck I530, I530P (NGD) Engs.
8.7L
530 OHV Turbo-Diesel L6 (12 Valve), 4.587" Bore 1993-97
ENGINE BLOCK PARTS


REF #

Qty

Gaskets YEARS Part # Size Desc.
5 1 Oil pan gasket 93-97 FP1826587 $44.28 . .
. 1 Chemicals 93-97 FP1816593 $34.85 . Oil pan; RTV sealant
. 1 Oil seal kit 93-97 FP690437 $33.31 . Oil pump; Incl. seal & wear sleeve
REF #

Qty

Cam Brgs YEARS Part # Size Desc.
19 1 Cam Set 93-97 FP690117 STD .
REF #

Qty

Oil Coolers & Filters YEARS Part # Size Desc.
. 1 O-Ring 93-97 FP1822708 $1.70 . Oil cooler filter head check valve

Page 153
International/Navistar Truck
49
(cont.)
M/D Truck I530, I530P (NGD) Engs. H/D Truck I530, I530P (NGD) Engs.
8.7L
530 OHV Turbo-Diesel L6 (12 Valve), 4.587" Bore 1993-97
Crankshaft/OIL PUMP
REF # Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
6. 1 Oil Seal Kit 97-93 FP690437 $33.31 . Incl. seal & wear sleeve
REF # Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
8 1 Oil Seal Kit 97-93 FP1817867 $39.62 . Incl. seal & wear sleeve
REF # Qty Main Bearings YEARS Part # Size Desc.
38 6. Plain Main Brg. 97-93 FP1822321 $25.41 STD Position 1-2-3-4-5-6; I530P (NGD) Engs.
38 6. Plain Main Brg. 97-93 FP1822490 $37.99 10 Position 1-2-3-4-5-6; I530P (NGD) Engs.
38 6. Plain Main Brg. 97-93 FP1822491 $39.58 20 Position 1-2-3-4-5-6; I530P (NGD) Engs.
38 6. Plain Main Brg. 97-93 FP1822492 $36.43 30 Position 1-2-3-4-5-6; I530P (NGD) Engs.
39 1 Flanged Main Brg. 97-93 FP1822379 $87.21 STD Position 7; I530P (NGD) Engs.
39 1 Flanged Main Brg. 97-93 FP1822494 $95.30 10 Position 7; I530P (NGD) Engs.
39 1 Flanged Main Brg. 97-93 FP1822495 $95.30 20 Position 7; I530P (NGD) Engs.
39 1 Flanged Main Brg. 97-93 FP1822496 $74.67 30 Position 7; I530P (NGD) Engs.
REF # Qty OIL PUMP YEARS Part # Size Desc.
. 1 Oil Pump Gasket 97-93 FP1815898 $20.46 . I530E Engs.; High pressure oil pump flange gskt.
(continued on next page)

Page 154
International/Navistar Truck
49 (cont.) M/D Truck I530, I530P (NGD) Engs. H/D Truck I530, I530P (NGD) Engs.
8.7L
530 OHV Turbo-Diesel L6 (12 Valve), 4.587" Bore 1993-97
CYLINDER COMPONENTS


REF # Qty LINERS YEARS Part # Size Desc.
2

6.

Liner w/o sealing ring 93-97 FP1841326 $101.60 STD .
2A

6.

Liner w/ sealing ring 93-97 FP1842653 STD .
3

6.

Cylinder kit complete 93-97 FP1824757 $796.46 * STD I530P NGD Engs., below Ser. No. 915841 & above; 300 HP & above; Articulated Piston
3

6.

Cylinder kit complete 93-97 FP1822333 $349.70 STD I530P NGD Engs.; below 300 HP; Esc. HEUI injector
4

6.

Cyl liner sealing ring kit 93-97 FP1822322 $12.37 . .
4

6.

Sealing rings, Liner 93-97 FP1817623 . .
4

6.

Sealing rings, Liner 93-97 FP1842115 $10.56 . PTFE
REF #

Qty

Pistons YEARS Part # Size Desc.
13

6.

Piston body w/o pin 93-97 FP1822098 $189.15 STD I530P NGD Engs.; below 300 HP; Esc. HEUI injector
10

6.

Pin 93-97 FP1830060 . Use w/Articulated Pistons only
10

6.

Pin 93-97 FP1818552 $20.56 . Use w/FP1822098 Piston
11

6.

Piston pin retainer 93-97 FP1818702 $1.56 . .
29

6.

Pin bushing 93-97 FP1818598 $20.54 . .
REF #

Qty

Connecting Rods &
Bearings
YEARS Part # Size Desc.
27

6.

Rod pair 93-97 FP1822389 $20.61 STD I530P (NGD) Engs.
27

6.

Rod pair 93-97 FP1822486 $17.32 10 I530P (NGD) Engs.
27

6.

Rod pair 93-97 FP1822487 $22.24 20 I530P (NGD) Engs.
REF #

Qty

PISTON RINGS YEARS Part # Size Desc.
33

6.

Ring set
Single Cylinder
93-97 FP1822237 . I530P (NGD) Engs. only
REF #

Qty

Overhaul Kit YEARS Part # Size Desc.
. 1 In-Frame Overhaul kit 93-97 FP183IFK530NGD . I530P (NGD) Engs. only
. 1 In-Frame Overhaul kit 93-97 FP1833447 $1,343.41 . I530P (NGD) Engs. only Equal to IH/Navistar "Work Kit"

* New Item - Check For Availability

Page 155
International/Navistar Truck
50 M/D Truck DT530E, I530E, HEUI Engs. H/D Truck DT530E, I530E, HEUI Engs.
8.7L
530 OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 1995-2005
CYL. HEAD & PARTS


REF #

Qty

Gaskets YEARS Part # Size Desc.
3 1 Valve cover gasket set 95-05 FP1825602 $104.77 . Incl. valve cover gasket & O-Ring
5 1 Head gasket 95-99 FP1817562 $101.70 . .
. 1 Head gasket set 00-05 FP1830721 $302.02 . Eng. Ser. No. 1194039- 2000000
. 1 Head gasket set 95-99 FP1824970 $251.37 . To Eng. Ser. No. 1194038
67 1 Fuel manifold gasket 95-05 FP1822577 $23.72 . .
REF #

Qty

Valve YEARS Part # Size Desc.
19

6.

Intake 95-05 FP1842913 $33.28 . Eng. Ser. No. 1194039- 2000000
19

6.

Intake 95-99 FP1823875 $15.80 . To Eng. Ser. No. 1194038
20

6.

Exhaust 00-05 FP1842912 $49.08 . Eng. Ser. No. 1194039- 2000000
20

6.

Exhaust 95-99 FP1824840 $25.31 . To Eng. Ser. No. 1194038
24 24 Keeper 95-05 FP1824644 $0.86 . 3/8" valve stem
REF #

Qty

Valve SEAT YEARS Part # Size Desc.
25

6.

Exhaust 95-99 FP1821903 $20.48 STD To Eng. ser. No. 1194038; 1.8110" OD, 1.5525" ID, .3340" depth
25

6.

Exhaust 95-99 FP1821904 $102.14 2 To Eng. ser. No. 1194038; 1.8280" OD, 1.5525" ID, .3340" depth
25

6.

Exhaust 95-99 FP1821905 $20.61 15 To Eng. ser. No. 1194038; 1.8110" OD, 1.5525" ID, .3340" depth
25

6.

Intake 95-99 FP1821900 $49.16 STD To Eng. ser. No. 1194038; 1.8210" OD, 1.5600" ID, .2740" depth
25

6.

Intake 95-99 FP1821901 $77.85 2 To Eng. ser. No. 1194038; 1.8230" OD, 1.5600" ID, .2740" depth
25

6.

Intake 95-99 FP1821902 $44.46 15 To Eng. ser. No. 1194038; 1.8360" OD, 1.5600" ID, .2740" depth
REF #

Qty

Valve GUIDE YEARS Part # Size Desc.
20 12 Guide 95-05 FP1824647 $4.80 . .375" ID, .6262" OD, 2.6100" O.A.L.
REF #

Qty

Valve Spring YEARS Part # Size Desc.
27

6.

Spring 95-05 FP1825540 $9.75 . Exh.
27

6.

Spring 95-05 FP577349 . Int.

(continued on next page)

Page 156
International/Navistar Truck
50 (cont.) M/D Truck DT530E, I530E, HEUI Engs. H/D Truck DT530E, I530E, HEUI Engs.
8.7L
OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 1995-2005
CYL. HEAD & PARTS (cont.)
REF # Qty Valve Misc. YEARS Part # Desc.
32 6. Rotocap 05-95 FP1824680 $9.33 Exh.; Valve stem seal incl.
. 12 Valve Rotator Seal 05-95 FP1824683 $3.96 Exh. & Int.
REF # Qty Valve SEAL YEARS Part # Size Desc.
41 12 Valve Stem Seal 05-95 FP1823925 $4.10 Int. & Exh.; Positive; Viton®
Camshaft GROUP
REF # Qty Camshaft Timing YEARS Part # Desc.
42 1 Woodruff Key 05-95 FP218211 $2.70 Cam gear; 1/4" x 3/4"
REF # Qty Camshaft/ LIFTER YEARS Part # Size Desc.
54 12 Lifter 05-95 FP1809570 $69.85 Roller type
FUEL SYSTEM & PARTS
. Qty Fuel Inj. YEARS Part # Desc.
. 6. Injector Nozzle Seat Gasket 05-95 FP675477 $1.18 .060" thick
. 6. Grommet 05-95 FP682810 $1.56 Injector dust cover
. 6. Fuel Injector Sleeve 05-00 FP1833382 $23.68 Eng. Ser. No. 1194039-2000000
. 6. Fuel Injector Sleeve 99-95 FP1818778 $14.15 To Eng. Ser. No. 1194038
. 6. Fuel Injector Repair Kit 05-95 FP1833564 $15.73 Incl. all seals to repair/replace Fuel Injector
. Qty Turbo Charger YEARS Part # Desc.
. 1 Turbocharger Oil Inlet Gasket 05-95 FP253660 $1.81 .
. 1 Turbocharger Mounting Gasket 05-95 FP1822120 $10.34 .
(continued on next page)

Page 157
International/Navistar Truck
50
(cont.)
M/D Truck DT530E, I530E, HEUI Engs. H/D Truck DT530E, I530E, HEUI Engs.
8.7L
OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 1995-2005
COOLING SYSTEM


REF #

Qty

WATER PUMMP YEARS Part # Size Desc.
1 1 Water pump - H.D. 95-05 FP1817687 . w/7 bolt mounting flange
REF #

Qty

Thermostat YEARS Part # Size Desc.
21 1 Thermostat 95-05 FP1830256 $58.77 . Incl. thermostat & seal

(continued on next page)

Page 158
International/Navistar Truck
50
(cont.)
M/D Truck DT530E, I530E, HEUI Engs. H/D Truck DT530E, I530E, HEUI Engs.
8.7L
OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 1995-2005
ENGINE BLOCK & PARTS


REF #

Qty

Gaskets YEARS Part # Size Desc.
5 1 Oil pan gasket 95-05 FP1816587 . .
. 1 Chemicals 95-05 FP1816593 $34.85 . Oil pan; RTV Sealant
REF #

Qty

Cam Brgs. YEARS Part # Size Desc.
19 1 Cam Set 95-05 FP680117 $38.02 . .
REF #

Qty

OIL COOLER & FILTERS YEARS Part # Size Desc.
. 1 O-Ring 95-05 FP1822708 $1.70 . Oil cooler filter head check valve

(continued on next page)

Page 159
International/Navistar Truck
50
(cont.)
M/D Truck DT530E, I530E, HEUI Engs. H/D Truck DT530E, I530E, HEUI Engs.
8.7L
OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 1995-2005
Crankshaft/OIL PUMP
REF # Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
. 1 Oil Seal Kit 05-95 FP690437 $33.31 . Incl. seal & wear sleeve
REF # Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
. 1 Oil Seal Kit 05-95 FP1817867 $39.62 . Incl. seal & wear sleeve
REF # Qty Main Bearings YEARS Part # Size Desc.
38 6. Plain Main Brg. 05-00 FP1830725 $33.20 STD Eng. Ser. No. 1194039- 2000000
38 6. Plain Main Brg. 05-00 FP1833364 $33.33 .25MM Eng. Ser. No. 1194039- 2000000
38 6. Plain Main Brg. 05-00 FP1833365 $41.12 .50MM Eng. Ser. No. 1194039- 2000000
38 6. Plain Main Brg. 05-00 FP1833366 $30.05 .75MM Eng. Ser. No. 1194039- 2000000
38 6. Plain Main Brg. 99-95 FP1822321 $25.41 STD Position 1-2-3-4-5-6; To Eng. Ser. No. 1194038
38 6. Plain Main Brg. 99-95 FP1822490 $37.99 10 Position 1-2-3-4-5-6; To Eng. Ser. No. 1194038
38 6. Plain Main Brg. 99-95 FP1822491 $39.58 20 Position 1-2-3-4-5-6; To Eng. Ser. No. 1194038
38 6. Plain Main Brg. 99-95 FP1822492 $36.43 30 Position 1-2-3-4-5-6; To Eng. Ser. No. 1194038
39 1 Flanged Main Brg. 05-00 FP1830726 $106.32 STD Eng. Ser. No. 1194039- 2000000
39 1 Flanged Main Brg. 05-00 FP1833361 $85.70 .25MM Eng. Ser. No. 1194039- 2000000
39 1 Flanged Main Brg. 05-00 FP1833362 $108.02 .50MM Eng. Ser. No. 1194039- 2000000
39 1 Flanged Main Brg. 05-00 FP1833363 $85.76 .75MM Eng. Ser. No. 1194039- 2000000
39 1 Flanged Main Brg. 99-95 FP1822379 $87.21 STD Position 7; To Eng. Ser. No. 1194038
39 1 Flanged Main Brg. 99-95 FP1822494 $95.30 10 Position 7; To Eng. Ser. No. 1194038
39 1 Flanged Main Brg. 99-95 FP1822495 $95.30 20 Position 7; To Eng. Ser. No. 1194038
39 1 Flanged Main Brg. 99-95 FP1822496 $74.67 30 Position 7; To Eng. Ser. No. 1194038
REF # Qty OIL PUMP YEARS Part # Size Desc.
. 1 Oil Pump Gasket 05-95 FP1815898 $20.46 . High pressure oil pump flange gskt.
(continued on next page)

Page 160
International/Navistar Truck
50
(cont.)
M/D Truck DT530E, I530E, HEUI Engs. H/D Truck DT530E, I530E, HEUI Engs.
8.7L
OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 1995-2005
CYLINDER COMPONENTS


REF #

Qty

LINERS YEARS Part # Size Desc.
2

6.

Liner w/o sealing ring 95-05 FP1841325 STD .
2A

6.

Liner w/ sealing ring 95-05 FP1842553 STD .
3

6.

Cylinder kit complete 95-05 FP1830715 $414.82 * STD Eng. Ser. No. 1194039 & above; 275 HP & below
3

6.

Cylinder kit complete 95-05 FP1841896 $850.51 STD Eng. Ser. No. 1194039 & above; 300 HP & above
3

6.

Cylinder kit complete 95-05 FP1830716 STD Inc. Articulated Piston: Eng. Ser. No. 1194039 & above; 300 HP & above
3

6.

Cylinder kit complete 95-99 FP1825547 $356.02 * STD Eng. Ser. No. 1194038 & below; 250 HP & 275 HP
3

6.

Cylinder kit complete 95-99 FP1825548 $842.56 * STD Eng. Ser. No. 1194038 & below; 300 HP & above
4

6.

Cyl. Liner sealing ring kit 95-05 FP1822322 $12.37 . .
4

6.

Sealing ring, Liner 95-05 FP1841896 $850.51 . .
4

6.

Sealing ring, Liner 95-05 FP1842115 $10.56 . PTFE
REF #

Qty

Pistons YEARS Part # Size Desc.
11 12 Pistons pin retainer 95-05 FP1818702 $1.56 . .
29

6.

Pin bushing 95-02 FP1818598 $20.54 . .
REF #

Qty

Connecting RODS &
Bearings
YEARS Part # Size Desc.
27

6.

Rod Pair 00-05 FP1842570 $15.84 STD I530E Eng. Ser. No. 119039- 2000000
27

6.

Rod Pair 95-99 FP1822389 $20.61 STD To Eng. Ser. No. 1194038
27

6.

Rod Pair 95-99 FP1822486 $17.32 10 To Eng. Ser. No. 1194038
27

6.

Rod Pair 95-99 FP1822487 $22.24 20 To Eng. Ser. No. 1194038
REF #

Qty

PISTON RINGS YEARS Part # Size Desc.
33

6.

Ring set single cylinder 00-05 FP1836193 $68.16 STD Eng. Ser. No. 119039- 2000000; Use w/Articulated piston FP1836320.
33

6.

Ring set single cylinder 00-05 FP1830723 $79.40 STD Eng. Ser. No. 119039- 2000000; Use w/FP1830532 (O.E. 1830532C2) piston
33

6.

Ring set single cylinder 00-05 FP1830724 $65.06 STD Eng. Ser. No. 119039- 2000000; Use w/Articulated pistons FP+1827245.
33

6.

Ring set single cylinder 95-99 FP1822337 $71.42 . Eng. Ser. No. 1194038 & below

* New Item - Check For Availability

Page 161
International/Navistar Truck
51 H/D Truck V537, VS537 Engs.
8.8L 537 OHV V8 (16 Valve), 4.625" Bore 1977-81
CYL. HEAD & PARTS
Qty Valve YEARS Part # Size Desc.
32 Keeper 81-77 VK140 $1.32 . .
Qty Valve GUIDE YEARS Part # Size Desc.
8 Guide 81-77 VG549 $3.73 . Int.; .4385" ID, 3.0900" O.A.L.
Qty Valve Spring YEARS Part # Size Desc.
16 Spring 81-77 FP317365 . Incl. damper; 2.0500" Free Height
Qty Valve Misc. YEARS Part # Size Desc.
8 Rotocap Assy. 81-77 FPRC126SA . Exh.; Incl. Rotocap & Valve Spring
8 Rotocap 81-77 FP443128 $15.82 . Exh.
Qty Valve SEAL YEARS Part # Size Desc.
16 Valve Stem Seal 81-77 MV1914 $1.87 . Umbrella type; Nylon
ENGINE BLOCK & PARTS
Qty Gaskets YEARS Part # Size Desc.
1 Oil Pan Gasket 81-77 FP448428 $6.26 . .
Qty Cam Brgs YEARS Part # Size Desc.
1 Cam Set 81-77 FP448139 $98.42 STD .
Crankshaft/OIL PUMP
Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
1 Rear Main Seal Set 81-77 260-6017 . Rubber; One-piece; Wear sleeve incl.
Qty Main Bearings YEARS Part # Size Desc.
1 Main Set 81-77 FP5032M $200.17 STD .
1 Main Set 81-77 FP5032M10 $200.17 10 .
1 Main Set 81-77 FP5032M20 $182.77 20 .
1 Main Set 81-77 FP5032M30 $200.17 30 .
4 Plain Main Brg. 81-77 FP480842 $25.30 STD Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480843 $25.34 10 Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480844 $23.77 20 Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480845 $26.89 30 Position 1-2-4-5
1 Flanged Main Brg. 81-77 FP448064 $58.61 STD Position 3
1 Flanged Main Brg. 81-77 FP480847 $58.61 10 Position 3
1 Flanged Main Brg. 81-77 FP480848 $58.61 20 Position 3
1 Flanged Main Brg. 81-77 FP480849 $58.61 30 Position 3
.
52 M/D Truck FTV549, FTVS549, V549, VS549 Engs.
9.0L 549 OHV V8 (16 Valve), 4.5" Bore 1961-64
CYL. HEAD & PARTS
Qty Valve YEARS Part # Size Desc.
32 Keeper 64-61 VK140 $1.32 . .
Qty Valve SEAT YEARS Part # Size Desc.
8 Int. 64-61 245-2250-1 $8.15 Std Only Machine ID to fit; 2.2555" OD, 1.9375" ID, .1855" Depth
Qty Valve Spring YEARS Part # Size Desc.
16 Spring 64-61 FP317365 . Late Engs.; Incl. damper; 2.0500" Free Height
Qty Valve Misc. YEARS Part # Size Desc.
8 Rotocap Assy. 64-61 FPRC126SA . Exh.; Incl. Rotocap & Valve Spring
8 Rotocap 64-61 FP443128 $15.82 . Exh.
Qty Valve SEAL YEARS Part # Size Desc.
16 Valve Stem Seal 64-61 ST2007 $4.60 . Positive type; Rubber
16 O-Ring 64-61 FP111024 $1.35 . Rubber
16 Valve Stem Seal 64-61 MV1551 $0.67 . Late Engs.; O-Ring; Carton of 50; Rubber
Camshaft GROUP
Qty Camshaft/ LIFTER YEARS Part # Size Desc.
1 Camshaft 64-61 CS218 $200.41 . .
1 Prelube 64-61 55-400 $7.22 . 4 oz. bottle; 1.5 oz. packet No. 55-403 $2.30 also avail.
ENGINE BLOCK & PARTS
Qty Gaskets YEARS Part # Size Desc.
1 Oil Pan Gasket 64-61 FP448428 $6.26 . .
Qty GASKET SETS YEARS Part # Size Desc.
1 Kit Gasket Set 64-61 260-1115 $224.83 . Note: head gskt. requires retorque; Valve stem seals from Ser. No. 139494 not incl.
(continued on next page)

Page 162
International/Navistar Truck
52
(cont.)
M/D Truck FTV549, FTVS549, V549, VS549 Engs.
9.0L
549 OHV V8 (16 Valve), 4.5" Bore 1961-64
ENGINE BLOCK & PARTS (cont.)
Qty Cam Brgs YEARS Part # Size Desc.
1 Cam Set 64-61 FP448139 $98.42 STD .
Crankshaft/OIL PUMP
Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
1 Redi-Sleeve 64-61 99248 55.60 . .
1 Oil Seal 64-61 7581H 38.44 . .
Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
1 Oil Seal Kit 64-61 5065 74.32 . .
CYLINDER COMPONENTS
Qty Pistons YEARS Part # Size Desc.
8 Pin Bushing 64-61 2199Y20 $10.77 . .
Qty Connecting RODS &
BRGS.
YEARS Part # Size Desc.
8 Rod Pair 64-61 FP2195CP STD .
1 Rod Pair 64-61 FP2195CP10 $22.02 10 .
Qty PISTON RINGS YEARS Part # Size Desc.
1 Premium Set 64-61 FPE308K $255.01 STD Check piston grooving before supplying ring set; 2-3/32, 1-3/16

KITS
RERING KIT
YEARS
Desc.

Qty

Premium Kit No.

Qty

Economy Kit No.
61-64 Note: head gskt. requires retorque; Valve stem seals from Ser. No. 139494 not incl. Re-ring 1 FP205701 $612.04 . -----


53 H/D Truck FTV549, FTVS549, V549, VS549 Engs.
9.0L
549 OHV V8 (16 Valve), 4.5" Bore 1961-76
CYL. HEAD & PARTS
Qty Valve YEARS Part # Size Desc.
32 Keeper 76-61 VK140 $1.32 . .
Qty Valve SEAT YEARS Part # Size Desc.
8 Int. 76-61 245-2250-1 $8.15 Std Only Machine ID to fit; 2.2555" OD, 1.9375" ID, .1855" Depth
Qty Valve Spring YEARS Part # Size Desc.
16 Spring 76-61 FP317365 . Late Engs.; Incl. damper; 2.0500" Free Height
Qty Valve Misc. YEARS Part # Size Desc.
8 Rotocap Assy. 76-61 FPRC126SA . Exh.; Late Engs.; Incl. Rotocap & Valve Spring
8 Rotocap 76-61 FP443128 $15.82 . Exh.; Late Engs.
Qty Valve SEAL YEARS Part # Size Desc.
16 Valve Stem Seal 76-61 ST2007 $4.60 . Positive type; Rubber
16 O-Ring 76-61 FP111024 $1.35 . From Ser. No. 139494; Rubber
16 Valve Stem Seal 76-61 MV1551 $0.67 . Late Engs.; O-Ring; Carton of 50; Rubber
Camshaft GROUP
Qty Camshaft/ LIFTER YEARS Part # Size Desc.
1 Camshaft 76-61 CS218 $200.41 . .
1 Prelube 76-61 55-400 $7.22 . 4 oz. bottle; 1.5 oz. packet No. 55-403 $2.30 also avail.
ENGINE BLOCK & PARTS
Qty Gaskets YEARS Part # Size Desc.
1 Oil Pan Gasket 76-61 FP448428 $6.26 . .
Qty GASKET SETS YEARS Part # Size Desc.
1 Kit Gasket Set 76-61 260-1115 $224.83 . Note: head gskt. requires retorque; Valve stem seals from Ser. No. 139494 not incl.
Qty Cam Brgs YEARS Part # Size Desc.
1 Cam Set 76-61 FP448139 $98.42 STD .
Crankshaft/OIL PUMP
Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
1 Redi-Sleeve 76-61 99248 55.60 . .
1 Oil Seal 76-61 7581H 38.44 . .
Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
1 Oil Seal Kit 76-61 5065 74.32 . .
(continued on next page)

Page 163
International/Navistar Truck
53
(cont.)
H/D Truck FTV549, FTVS549, V549, VS549 Engs.
9.0L
549 OHV V8 (16 Valve), 4.5" Bore 1961-76
CYLINDER COMPONENTS
Qty Pistons YEARS Part # Size Desc.
8 Pin Bushing 76-61 2199Y20 $10.77 . .
Qty Connecting RODS &
BRGS. YEARS
Part # Size Desc.
8 Rod Pair 76-61 FP2195CP STD .
1 Rod Pair 76-61 FP2195CP10 $22.02 10 .
Qty PISTON RINGS YEARS Part # Size Desc.
1 Premium Set 76-61 FPE308K $255.01 STD Check piston grooving before supplying ring set; 2-3/32, 1-3/16

KITS
RERING KIT
YEARS
Desc.

Qty

PREMIUM
KIT NO.

Qty

ECONOMY
KIT NO.
61-76 Note: head gskt. requires retorque; Valve stem seals from Ser. No. 139494 not incl. Re-ring 1 FP205701 $612.04 . -----


54 M/D Truck D150, D170, D190, DV550, DV550B Engs. H/D Truck D150, D170, D190, DV550,
DV550B Engs.
9.0L 549 OHV Diesel V8 (16 Valve), 4.5" Bore 1968-79
CYL. HEAD & PARTS
Qty Valve YEARS Part # Size Desc.
32 Keeper 79-69 FP41339 $1.16 . 1 groove; Square cut key groove
32 Keeper 79-69 VK138 $1.02 . 1 groove; Square cut key groove; Carton pack 32
32 Keeper 79-69 VK138R $0.48 . 1 groove; Square cut key groove; Hardened
Qty Valve Spring YEARS Part # Size Desc.
16 Spring 79-69 FP317365 . Incl. damper; 2.0500" Free Height
Qty Valve Misc. YEARS Part # Size Desc.
8 Rotocap Assy. 79-69 FPRC126SA . Exh.; Incl. Rotocap & Valve Spring
8 Rotocap 79-69 FP443128 $15.82 . Exh.
Qty Valve SEAL YEARS Part # Size Desc.
16 O-Ring 79-69 FP111024 $1.35 . Rubber
ENGINE BLOCK & PARTS
Qty Gaskets YEARS Part # Size Desc.
1 Oil Pan Gasket 79-69 FP448428 $6.26 . .
Qty Cam Brgs YEARS Part # Size Desc.
1 Cam Set 79-69 FP448139 $98.42 STD .
Crankshaft/OIL PUMP
Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
1 Redi-Sleeve 79-75 99248 55.60 . .
1 Oil Seal 79-75 7581H 38.44 . .
Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
1 Oil Seal Kit 79-75 5065 74.32 . .
1 Rear Main Seal Set 79-69 260-6017 . Rubber; One-piece; Wear sleeve incl.
Qty Main Bearings YEARS Part # Size Desc.
1 Main Set 79-69 FP5032M $200.17 STD .
1 Main Set 79-69 FP5032M10 $200.17 10 .
1 Main Set 79-69 FP5032M20 $182.77 20 .
1 Main Set 79-69 FP5032M30 $200.17 30 .
4 Plain Main Brg. 79-69 FP480842 $25.30 STD Position 1-2-4-5
4 Plain Main Brg. 79-69 FP480843 $25.34 10 Position 1-2-4-5
4 Plain Main Brg. 79-69 FP480844 $23.77 20 Position 1-2-4-5
4 Plain Main Brg. 79-69 FP480845 $26.89 30 Position 1-2-4-5
1 Flanged Main Brg. 79-69 FP448064 $58.61 STD Position 3
1 Flanged Main Brg. 79-69 FP480847 $58.61 10 Position 3
1 Flanged Main Brg. 79-69 FP480848 $58.61 20 Position 3
1 Flanged Main Brg. 79-69 FP480849 $58.61 30 Position 3


Page 164
International/Navistar Truck
55 M/D Truck V549, VS549 Engs. (LPG). H/D Truck V549, VS549 Engs. (LPG).
9.0L
549 OHV LPG V8 (16 Valve), 4.5" Bore
CYL. HEAD & PARTS
Qty Valve Part # Size Desc.
32 Keeper VK140 $1.32 . .
Qty Valve SEAT Part # Size Desc.
8 Int. 245-2250-1 $8.15 Std Only Machine ID to fit; 2.2555" OD, 1.9375" ID, .1855" Depth
Qty Valve Spring Part # Size Desc.
16 Spring FP317365 . Late Engs.; Incl. damper; 2.0500" Free Height
Qty Valve SEAL Part # Size Desc.
16 Valve Stem Seal ST2007 $4.60 . Positive type; Rubber
16 O-Ring FP111024 $1.35 . From Ser. No. 139494; Rubber
16 Valve Stem Seal MV1551 $0.67 . Late Engs.; O-Ring; Carton of 50; Rubber
Camshaft GROUP
Qty Camshaft/ LIFTER Part # Size Desc.
1 Camshaft CS218 $200.41 . .
1 Prelube 55-400 $7.22 . 4 oz. bottle; 1.5 oz. packet No. 55-403 $2.30 also avail.
ENGINE BLOCK & PARTS
Qty Gaskets Part # Size Desc.
1 Oil Pan
Gasket
FP448428 $6.26 . .
Qty GASKET SETS Part # Size Desc.
1 Kit Gasket Set 260-1115 $224.83 . Note: head gskt. requires retorque; Valve stem seals from Ser. No. 139494 not incl.
Qty Cam Brgs Part # Size Desc.
1 Cam Set FP448139 $98.42 STD .
CYLINDER COMPONENTS
Qty Pistons Part # Size Desc.
8 Pin Bushing 2199Y20 $10.77 . .

Page 165

9.0L Engine
Overview


The 9.0 LITER diesel engine was first introduced in 1983.
It is used in On-Highway truck and bus applications.
The 9.0L can be identified by the permanent engine
number stamped on the right bank, upper front of the
engine.

Engine Type ..........................................Diesel, 4-cycle
Configuration ............................................................V8
Displacement ...............................551 cu. In. (9.0 Liters)
Bore and Stroke ................................ 4.510 x 4.313 in.
.........................................................(114.6 x 109.6 mm)

Combustion System ............................. Direct Injection
Total Engine Weight (Dry) .................1270 lb. (576 kg)

9.0L Re-Ring Kit
KIT NUMBER Comp. No. Qty Size PART Desc. Part Appl.
FPRR9.0 FP434466 $44.46 8 Std. Ring Set, Single Cylinder .
FP434467 $72.93 8 10 Ring Set, Single Cylinder .
FP434468 $49.05 8 20 Ring Set, Single Cylinder .
FP434469 $49.16 8 30 Ring Set, Single Cylinder .
FP1700248 $20.51 8 Std. Rod Bearing Pair .
FP1700702 $20.51 8 10 Rod Bearing Pair .
FP1700703 $20.51 8 20 Rod Bearing Pair .
FP1700704 $19.00 8 30 Rod Bearing Pair .
FP5032M $200.17 1 Std. Main Bearing Set .
FP5032M $200.17 10 1 10 Main Bearing Set .
FP5032M $200.17 20 1 20 Main Bearing Set .
FP5032M $200.17 30 1 30 Main Bearing Set .
FP448428 $6.26 1 . Oil Pan Gasket Set .
FP1814913 $330.62 1 . Head Gasket Set .



Page 166
9.0L In-Frame Overhaul
KIT NUMBER Comp. No. Qty Size PART Desc. Part Appl.
FPIFK9.0 FP1700236WR $281.30 . Std. Piston w/Pin, Retainer & Rings .
FP1700237WR $265.36 10 Piston w/Pin, Retainer & Rings .
FP1700238WR $276.42 . 20 Piston w/Pin, Retainer & Rings .
FP1700239WR $280.31 30 Piston w/Pin, Retainer & Rings .
FP1700248 $20.51 . Std. Rod Bearing Pair .
FP1700702 $20.51 10 Rod Bearing Pair .
FP1700703 $20.51 . 20 Rod Bearing Pair .
FP1700704 $19.00 30 Rod Bearing Pair .
FP5032M $200.17 . Std. Main Bearing Set .
FP5032M $200.17 10 10 Main Bearing Set .
FP5032M $200.17 20 . 20 Main Bearing Set .
FP5032M $200.17 30 30 Main Bearing Set .
FP448428 $6.26 . . Oil Pan Gasket Set .
FP1814913 $330.62 . Head Gasket Set .

Page 166
9.0L Complete Engine Overhaul
KIT NUMBER Comp. No. Qty Size PART Desc. Part Appl.
FPIFK9.0OH . . . . . FP1700236WR $281.30 . Std. Piston w/Pin, Retainer & Rings .
FP1700237WR $265.36 10 Piston w/Pin, Retainer & Rings .
FP1700238WR $276.42 . 20 Piston w/Pin, Retainer & Rings .
FP1700239WR $280.31 30 Piston w/Pin, Retainer & Rings .
FP1700248 $20.51 . Std. Rod Bearing Pair .
FP1700702 $20.51 10 Rod Bearing Pair .
FP1700703 $20.51 20 Rod Bearing Pair .
FP1700704 $19.00 30 Rod Bearing Pair .
FP5032M $200.17 . Std. Main Bearing Set .
FP5032M $200.17 10 10 Main Bearing Set .
FP5032M $200.17 20 . 20 Main Bearing Set .
FP5032M $200.17 30 30 Main Bearing Set .
FP1700549 $144.53 . . Lower Gasket Set .
FP1814913 $330.62 . Head Gasket Set .

Page 167
International/Navistar Truck
56 M/D Truck 9.0L Diesel Eng. H/D Truck 9.0L Diesel Eng.
9.0L
551 OHV Diesel V8 (16 Valve), 4.5" Bore 1980-88
CYL. HEAD PARTS

REF #

Qty

Gaskets YEARS Part # Size Desc.
3 2 Valve Cover Gasket 88-80 FP489105 $33.31 . .
5 2 Head Gaslet 88-80 FP1813654 $76.26 . .
. 1 Head gasket set 88-80 FP1814913 $330.62 . .
7. 2 Cyl. Head extension gasket 88-80 FP489104 $31.58 . .
REF #

Qty

Valve YEARS Part # Size Desc.
19 8 Intake 88-80 FP489101 $33.33 . .
20 8 Exhaust 88-80 FP1701325 $50.78 . .
24 32 Keeper 88-80 FP41339 $1.16 . 1 groove; Square cut key groove
24 32 Keeper 88-80 VK138 $1.02 . 1 groove; Square cut key groove; Carton pack 32
24 32 Keeper 88-80 VK138R $0.48 . 1 groove; Square cut key groove; Hardened
REF #

Qty

Valve SEAT YEARS Part # Size Desc.
25 8 Int. 88-80 FP1700809 2 .
25 8 Ex. 88-80 FP1700591 $14.09 2 .
REF #

Qty

Valve GUIDE YEARS Part # Size Desc.
26 16 Guide 88-80 FP428046 $15.66 . Exh. & Int.; .3753" ID, 2.9600" O.A.L.
REF #

Qty

Valve Spring YEARS Part # Size Desc.
27 16 Spring 88-80 FP317365 . Incl. damper; 2.0500" Fre Height
REF #

Qty

PUSH ROD YEARS Part # Size Desc.
44 16 Push Rod 88-80 FP280623 $22.04 . 10.6400" O.A.L.
REF #

Qty

Valve Misc. YEARS Part # Size Desc.
32 8 Rotocap Assy. 88-80 FPRC126SA . Exh. Incl. Rotocap & Valve Spring
32 8 Rotocap 88-80 FP443128 $15.82 . Exh.
REF #

Qty

Valve SEAL YEARS Part # Size Desc.
41 16 O-Ring 88-80 FP111024 $1.35 Rubber
41 16 Valve Stem Seal . FP111024 $1.35 . O-rings

(continued on next page)

Page 168
International/Navistar Truck
56 (cont.) M/D Truck 9.0L Diesel Eng. H/D Truck 9.0L Diesel Eng.
9.0L
551 OHV Diesel V8 (16 Valve), 4.5" Bore 1980-88
Camshaft GROUP
REF # Qty Camshaft/ LIFTER YEARS Part # Size Desc.
47 1 Camshaft 88-80 FP489172 $405.21 . .
. 1 Prelube 88-80 55-400 $7.22 . 4 oz. bottle; 1.5 oz. packet No. 55-403 $2.30 also avail.
FUEL SYSTEM & PARTS
. Qty Fuel Inj. YEARS Part # Size Desc.
. 8 Fuel Injector Seal 88-80 FP489120 $0.84 . .
. Qty FUEL FILTERS & PUMP YEARS Part # Size Desc.
. 1 O-Ring 88-80 FP489256 $2.54 . Inj. to cyl. head
(continued on next page)

Page 169
International/Navistar Truck
56
(cont.)
M/D Truck 9.0L Diesel Eng. H/D Truck 9.0L Diesel Eng.
9.0L
551 OHV Diesel V8 (16 Valve), 4.5" Bore 1980-88
COOLING SYSTEM
REF # Qty WATER PUMP YEARS Part # Size Desc.
1 1 Water Pump - Heavy Duty 88-80 FP1700594 $173.18 . .
REF # Qty Thermostat YEARS Part # Size Desc.
20 1 Thermostat 88-80 FP446437 . 180 Deg.
22 1 Thermostat Gasket 88-80 FP489193 $6.46 . .
(continued on next page)

Page 170
International/Navistar Truck
56 (cont.) M/D Truck 9.0L Diesel Eng. H/D Truck 9.0L Diesel Eng.
9.0L
551 OHV Diesel V8 (16 Valve), 4.5" Bore 1980-88
ENGINE BLOCK & PARTS
REF # Qty Gaskets YEARS Part # Size Desc.
5 1 Oil Pan Gasket 88-80 FP448428 $6.26 . .
REF # Qty GASKET SETS YEARS Part # Size Desc.
. 1 Lower Gasket Set 88-80 FP1700549 $144.53 . .
REF # Qty Cam Brgs YEARS Part # Size Desc.
19 1 Cam Set 88-80 FP448139 $98.42 STD .
REF # Qty OIL COOLERS & FILTERS YEARS Part # Size Desc.
. 1 Oil Cooler Gasket 88-80 FP448427 $22.07 . .
(continued on next page)

Page 171
International/Navistar Truck
56
(cont.)
M/D Truck 9.0L Diesel Eng. H/D Truck 9.0L Diesel Eng.
9.0L
551 OHV Diesel V8 (16 Valve), 4.5" Bore 1980-88
Crankshaft/OIL PUMP
.
REF # Qty Crankshaft YEARS Part # Size Desc.
4 1 Woodruff Key 88-80 FP218211 $2.70 . Position Crank gear; 1/4" x 3/4"
REF # Qty SEALS -
FRONT CRANK
YEARS Part # Size Desc.
47 1 Oil Seal 88-80 FP1804009 $36.35 . Viton®
6. 1 Oil Seal Kit 88-80 FP1808751 $38.02 . .
6. 1 Oil Seal Kit 88-80 5064 34.81 . (Seal & Sleeve)
REF # Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
7. 1 Oil Seal 88-80 FP317749 $41.26 . To Ser. No. 79883
8 1 Oil Seal Kit 88-80 5065 74.32 . .
8 1 Rear Main Seal Set 88-80 260-6017 . Rubber; One-piece; Wear sleeve incl.
9 1 Redi-Sleeve 88-80 FP1810508 $23.71 . .
REF # Qty Main Bearings YEARS Part # Size Desc.
. 1 Main Set 88-80 FP5032M $200.17 STD .
. 1 Main Set 88-80 FP5032M10 $200.17 10 .
. 1 Main Set 88-80 FP5032M20 $182.77 20 .
. 1 Main Set 88-80 FP5032M30 $200.17 30 .
38 4 Plain Main Brg. 88-80 FP480842 $25.30 STD Position 1-2-4-5
38 4 Plain Main Brg. 88-80 FP480843 $25.34 10 Position 1-2-4-5
38 4 Plain Main Brg. 88-80 FP480844 $23.77 20 Position 1-2-4-5
38 4 Plain Main Brg. 88-80 FP480845 $26.89 30 Position 1-2-4-5
39 1 Flanged Main Brg. 88-80 FP448064 $58.61 STD Position 3
39 1 Flanged Main Brg. 88-80 FP480847 $58.61 10 Position 3
39 1 Flanged Main Brg. 88-80 FP480848 $58.61 20 Position 3
39 1 Flanged Main Brg. 88-80 FP480849 $58.61 30 Position 3
(continued on next page)

Page 172
International/Navistar Truck
56 (cont.) M/D Truck 9.0L Diesel Eng. H/D Truck 9.0L Diesel Eng.
9.0L
551 OHV Diesel V8 (16 Valve), 4.5" Bore 1980-88
CYLINDER COMPONENTS
REF # Qty Pistons YEARS Part # Size Desc.
13 8 Piston Body w/o Pin 88-80 FP1700203 $174.79 STD .
13 8 Piston Body w/o Pin 88-80 FP1700233 $169.70 10 .
13 8 Piston Body w/o Pin 88-80 FP1700234 $174.79 20 .
13 8 Piston Body w/o Pin 88-80 FP1700235 $174.79 30 .
14 8 Piston Kit w/Pin & Retainers 88-80 FP1700236 $231.98 STD .
14 8 Piston Kit w/Pin & Retainers 88-80 FP1700237 $200.12 10 .
14 8 Piston Kit w/Pin & Retainers 88-80 FP1700238 $168.30 20 .
14 8 Piston Kit w/Pin & Retainers 88-80 FP1700239 $198.84 30 .
15 8 Piston w/Pin, Retainer, Rings 88-80 FP1700236WR $281.30 STD .
15 8 Piston w/Pin, Retainer, Rings 88-80 FP1700237WR $265.36 10 .
15 8 Piston w/Pin, Retainer, Rings 88-80 FP1700238WR $276.42 20 .
15 8 Piston w/Pin, Retainer, Rings 88-80 FP1700239WR $280.31 30 .
19 8 Pin 88-80 FP427231 $34.88 . .
11 16 Piston Pin Retainer 88-80 FP160094 $2.51 . .
REF # Qty Connecting RODS &
BRGS.
YEARS Part # Size Desc.
27 8 Rod Pair 88-80 FP1700248 $20.51 STD .
27 8 Rod Pair 88-80 FP1700702 $20.51 10 .
27 8 Rod Pair 88-80 FP1700703 $20.51 20 .
27 8 Rod Pair 88-80 FP1700704 $19.00 30 .
REF # Qty PISTON RINGS YEARS Part # Size Desc.
33 8 Ring Set Single Cylinder 88-80 FP434466 $44.46 STD .
33 8 Ring Set Single Cylinder 88-80 FP434467 $72.93 10 .
33 8 Ring Set Single Cylinder 88-80 FP434468 $49.05 20 .
33 8 Ring Set Single Cylinder 88-80 FP434469 $49.16 30 .
33 1 Premium Set 88-80 FP434467S $592.91 10 .
33 1 Premium Set 88-80 FP434466S $559.49 STD 1-1/8, 1-3/32, 1-.1865
33 1 Premium Set 88-80 FP434468S $559.49 20 1-1/8, 1-3/32, 1-.1865
33 1 Premium Set 88-80 FP434469S $559.49 30 1-1/8, 1-3/32, 1-.1865
(continued on next page)

Page 173
International/Navistar Truck
56
(cont.)
M/D Truck 9.0L Diesel Eng. H/D Truck 9.0L Diesel Eng.
9.0L
551 OHV Diesel V8 (16 Valve), 4.5" Bore 1980-88
CYLINDER COMPONENTS (cont.)
REF # Qty PISTON RINGS (cont.) Size YEARS Part # Desc.
. 8 Premium Single Cylinder Set Std- 20-- 30 88-80 W-10333KX + 1-1/8, 1-3/32, 1-.1865; When depleted use FP434466.
KITS
REF # Qty Overhaul Kit Size YEARS Part # Desc.
. 1 In-Frame Overhaul Kit . 88-80 FPIFK90 $2,592.98 .


57 M/D Truck DT570 Eng. H/D Truck DT570 Eng.
9.3L
570 OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 2004-2007

CYL. HEAD & PARTS

REF # Qty Gaskets Size YEARS Part # Desc.
. 1 Head gasket set . 07 FP1889247 * Use w/One-piece Steel Pistons
. 1 Head gasket set . 07 FP1876103 + Usew/One-piece Steel Pistons; When depleted use FP1889247.
. 1 Head gasket set . 07-04 FP1842648 * Use w/Articulated Pistons
(continued on next page) * New Item -
Check For Availability + Superseded Part Number


Page 174
International/Navistar Truck
57
(cont.)
M/D Truck DT570 Eng. H/D Truck DT570 Eng.
9.3L
570 OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 2004-2007
Crankshaft/OIL PUMP
REF # Qty Main Bearings Size YEARS Part # Desc.
38 6. Plain Main Brg. STD 07-04 FP1842566 $20.56 * .
39 1 Flanged Main Brg. STD 07-04 FP1842567 $53.85 * .
(continued on next page) * New Item - Check For Availability

Page 175
57
(cont.)
M/D Truck DT570 Eng. H/D Truck DT570 Eng.
9.3L
570 OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 2004-2007
CYLINDER COMPONENTS
.
REF #

Qty

LINERS YEARS Part # Size Desc.
2

6.

Liner w/o Sealing Ring 04-07 FP1841326 $101.60 STD .
2A

6.

Liner w/Sealing Rings 04-07 FP1842553 $95.40 STD .
3

6.

Cylinder Kit Complete 04-07 FP1842557 $561.17 * STD Eng. Ser. No. 2000000 & above; From 1/16/04 - 2007; Incl. Articulated Piston
4

6.

Sealing Ring, Liner 04-07 FP1842115 $10.56 . PTFE
REF #

Qty

Pistons YEARS Part # Size Desc.
19

6.

Pin 04-07 FP1874253 $37.97 * . For Articulated Pistons only
REF #

Qty

Connecting RODS &
BRGS.
YEARS Part # Size Desc.
27

6.

Rod Pair 04-07 FP1842570 $15.84 STD .
REF #

Qty

PISTON RINGS YEARS Part # Size Desc.
33

6.

Premium Set 01-07 FP1842552 $88.88 * . Eng. Ser. No. 2000000 & above, From 1/16/04 - 2007; For Articulated Piston only.

* New Item - Check For Availability

Page 176
58 M/D Truck HT570 Eng. H/D Truck HT570 Eng.
9.3L
570 OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 2004-2007
CYL. HEAD & PARTS
REF # Qty Gaskets YEARS Part # Size Desc.
. 1 Head gasket set 07 FP1889247 * . Use w/One-piece Steel Pistons
. 1 Head gasket set 07 FP1876103 + . Use w/One-piece Steel Pistons; When depleted use FP1889247
. 1 Head gasket set 07-04 FP1842648 * . Use w/Articulated Pistons
(continued on next page) * New Item -
Check For Availability + Superseded Part Number

Page 177
58
(cont.)
M/D Truck HT570 Eng. H/D Truck HT570 Eng.
9.3L
570 OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 2004-2007
Crankshaft/OIL PUMP
REF # Qty Main Bearings YEARS Part # Size Desc.
38 6. Plain Main Brg. 07-04 FP1842566 $20.56 * STD .
39 1 Flanged Main Brg. 07-04 FP1842567 $53.85 * STD .

* New Item - Check For Availability

Page 178
58
(cont.)
M/D Truck HT570 Eng. H/D Truck HT570 Eng.
9.3L
570 OHV Turbo-Diesel L6 (Intercooled), 4.587" Bore 2004-2007
CYLINDER COMPONENTS


REF # Qty LINERS YEARS Part # Size Desc.
2 6. Liner w/o Sealing Ring 07-04 FP1841326 $101.60 STD .
2A 6. l=Liner w/Sealing Rings 07-04 FP1842553 $95.40 STD .
3 6. Cylinder Kit Complete 07-04 FP1842557 $561.17 * STD Eng. Ser. No. 2000000 & above;From 2/16/04 - 2007 $14.80 Incl. Articulated Piston
4 6. Sealing Rings, Liner 07-04 FP1841115 . PTFE
REF #

Qty

Pistons YEARS Part # Size Desc.
19 6. Pin 07-04 FP1874253 $37.97 * . For Articulated Pistons only
REF #

Qty

Connecting RODS &
BRGS.
YEARS Part # Size Desc.
27 6. Rod Pair 07-04 FP1842570 $15.84 .STD .
REF #

Qty

PISTON RINGS YEARS Part # Size Desc.
33 6. Premium Set 07-04 FP1842552 $88.88 * . Eng. Ser. No. 2000000 & above;From 2/16/04 - 2007, For Articulated Piston only
.
59 H/D Truck DV573, DVT573, DVT573B, DVTI573B Engs.
9.4L
573 OHV Diesel V8 (16 Valve), 4.5" Bore 1968-71
REF # Qty HEAD & PARTS YEARS Part # Size Desc.
. 8 Exhaust 68-71 FPV2158X $101.76 STD From Ser. No. 2330; 1.700" Head Dia., 6.624" O.A.L.
Crankshaft/OIL PUMP
REF # Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
. 1 Oil Seal Kit 68-71 FP1809964 $39.56 . Incl. seal & wear sleeve
REF # Qty . YEARS Part # Size Desc.
. 1 Main Set 68-71 FP5084M $390.98 STD .
. 1 Main Set 68-71 FP508$M10 .010 .

(continued on next page) * New Item - Check For Availability

Page179
59
(cont.)
H/D Truck DV573, DVT573, DVT573B, DVTI573B Engs.
9.4L
573 OHV Diesel V8 (16 Valve), 4.5" Bore 1968-71
Crankshaft/OIL PUMP (cont.)
Qty Main Bearings (cont.) YEARS Part # Size Desc.
1 Main Set 71-68 FP5084M20 $427.50 20 .
CYLINDER COMPONENTS
Qty LINERS YEARS Part # Size Desc.
8 Liner w/Sealing Rings 71-68 FPSO2443 $176.97 . From Ser. No. 2330; Incl. (3) FPSLR2443 $13.73 sealing rings.
8 Sleeve Assy. 71-68 FPSL2444 . From Ser. No. 2330 $13.71
Qty Connecting RODS &
BRGS.
YEARS Part # Size Desc.
8 Rod Pair 71-68 FP3210CP $42.77 STD .
8 Rod Pair 71-68 FP3210CP10 $42.77 10 .
8 Rod Pair 71-68 FP3210CP20 $42.77 20 .
8 Rod Pair 71-68 FP3210CP30 $42.77 30 .
.
60 H/D Truck DVT573, DVT573B, DVTI573B Engs.
9.4L 573 OHV Turbo-Diesel V8, 4.5" Bore (International Tractor Eng.) 1968-71
CYL. HEAD & PARTS
Qty Valve YEARS Part # Size Desc.
8 Exhaust 71-68 FPV2158X $101.76 STD From Ser. No. 2330; 1.7000" Head Dia., .4351" Stem Dia., 6.6240" O.A.L.
Crankshaft/OIL PUMP
Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
1 Oil Seal Kit 71-68 FP1809964 $39.56 . Incl. seal & wear sleeve
Qty Main Bearings YEARS Part # Size Desc.
1 Main Set 71-68 FP5084M $390.98 STD .
1 Main Set 71-68 FP5084M10 $390.98 10 .
1 Main Set 71-68 FP5084M20 $427.50 20 .
CYLINDER COMPONENTS
Qty LINERS YEARS Part # Size Desc.
8 Liner w/Sealing Rings 71-68 FPSO2443 $176.97 . From Ser. No. 2330; Incl. (3) FPSLR2443 $13.73 sealing rings.
8 Sleeve Assy. 71-68 FPSL2444 . From Ser. No. 2330 $13.71
Qty Connecting RODS &
BRGS.
YEARS Part # Size Desc.
8 Rod Pair 71-68 FP3210CP $42.77 STD .
8 Rod Pair 71-68 FP3210CP10 $42.77 10 .
8 Rod Pair 71-68 FP3210CP20 $42.77 20 .
8 Rod Pair 71-68 FP3210CP30 $42.77 30 .
61 05 OHV V8 (16 Valve), 4.625" Bore 1977-81
9.9L 6. H/D Truck V605 Eng.
CYL. HEAD & PARTS
Qty Valve YEARS Part # Size Desc.
32 Keeper . VK140 $1.32 . .
Qty Valve GUIDE YEARS Part # Size Desc.
8 Guide . VG549 $3.73 . Int.; .4385" ID, 3.0900" O.A.L.
Qty Valve Spring YEARS Part # Size Desc.
16 Spring . FP317365 . Incl. damper; 2.0500" Free Height
Qty Valve Misc. YEARS Part # Size Desc.
8 Rotocap Assy. . FPRC126SA . Exh.; Incl. Rotocap & Valve Spring
8 Rotocap . FP443128 $15.82 . Exh.
Qty Valve SEAL YEARS Part # Size Desc.
16 Valve Stem Seal . MV1914 $1.87 . Umbrella type; Nylon
Camshaft GROUP
Qty Camshaft/ LIFTER YEARS Part # Size Desc.
1 Prelube . 55-400 $7.22 . 4 oz. bottle; 1.5 oz. packet No. 55-403 $2.30 also avail.
ENGINE BLOCK & PARTS
Qty Gaskets YEARS Part # Size Desc.
1 Oil Pan Gasket 81-77 FP448428 $6.26 . .
(continued on next page)

Page 180
International/Navistar Truck
61
(cont.)
H/D Truck V605 Eng.
9.9L
605 OHV V8 (16 Valve), 4.625" Bore 1977-81
ENGINE BLOCK & PARTS (cont.)
Qty GASKET SETS YEARS Part # Size Desc.
1 Kit Gasket Set . 260-1114 . Incl. LPG Engs.; Exc. Irrigation Engs.; Incl. RMB seal & wear sleeve; Incl. timing seal & wear sleeve
Qty Cam Brgs YEARS Part # Size Desc.
1 Cam Set . FP448139 $98.42 STD .
Crankshaft/OIL PUMP
Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
1 Rear Main Seal Set 81-77 260-6017 . Rubber; One-piece; Wear sleeve incl.
Qty Main Bearings YEARS Part # Size Desc.
1 Main Set 81-77 FP5032M $200.17 STD .
1 Main Set 81-77 FP5032M10 $200.17 10 .
1 Main Set 81-77 FP5032M20 $182.77 20 .
1 Main Set 81-77 FP5032M30 $200.17 30 .
4 Plain Main Brg. 81-77 FP480842 $25.30 STD Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480843 $25.34 10 Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480844 $23.77 20 Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480845 $26.89 30 Position 1-2-4-5
1 Flanged Main Brg. 81-77 FP448064 $58.61 STD Position 3
1 Flanged Main Brg. 81-77 FP480847 $58.61 10 Position 3
1 Flanged Main Brg. 81-77 FP480848 $58.61 20 Position 3
1 Flanged Main Brg. 81-77 FP480849 $58.61 30 Position 3
62 H/D Truck C605, V605 Engs. (Natural Gas)
9.9L
605 OHV NG V8 (16 Valve), 4.625" Bore 1977-81
CYL. HEAD & PARTS
Qty Valve YEARS Part # Size Desc.
32 Keeper . VK140 $1.32 . .
Qty Valve GUIDE YEARS Part # Size Desc.
8 Guide . VG549 $3.73 . Int.; .4385" ID, 3.0900" O.A.L.
Qty Valve Spring YEARS Part # Size Desc.
16 Spring . FP317365 . Incl. damper; 2.0500" Free Height
Qty Valve SEAL YEARS Part # Size Desc.
16 Valve Stem Seal . MV1914 $1.87 . Umbrella type; Nylon
Camshaft GROUP
Qty Camshaft/ LIFTER YEARS Part # Size Desc.
1 Prelube . 55-400 $7.22 . 4 oz. bottle; 1.5 oz. packet No. 55-403 $2.30 also avail.
ENGINE BLOCK & PARTS
Qty Gaskets YEARS Part # Size Desc.
1 Oil Pan Gasket 81-77 FP448428 $6.26 . .
Qty GASKET SETS YEARS Part # Size Desc.
1 Kit Gasket Set . 260-1114 . Incl. LPG Engs.; Exc. Irrigation Engs.; Incl. RMB seal & wear sleeve; Incl. timing seal & wear sleeve
Qty Cam Brgs YEARS Part # Size Desc.
1 Cam Set . FP448139 $98.42 STD .
Crankshaft/OIL PUMP
Qty SEALS -
REAR CRANK
YEARS Part # Size Desc.
1 Rear Main Seal Set 81-77 260-6017 . Rubber; One-piece; Wear sleeve incl.
Qty Main Bearings YEARS Part # Size Desc.
1 Main Set 81-77 FP5032M $200.17 STD .
1 Main Set 81-77 FP5032M10 $200.17 10 .
1 Main Set 81-77 FP5032M20 $182.77 20 .
1 Main Set 81-77 FP5032M30 $200.17 30 .
4 Plain Main Brg. 81-77 FP480842 $25.30 STD Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480843 $25.34 10 Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480844 $23.77 20 Position 1-2-4-5
4 Plain Main Brg. 81-77 FP480845 $26.89 30 Position 1-2-4-5
1 Flanged Main Brg. 81-77 FP448064 $58.61 STD Position 3
1 Flanged Main Brg. 81-77 FP480847 $58.61 10 Position 3
1 Flanged Main Brg. 81-77 FP480848 $58.61 20 Position 3
1 Flanged Main Brg. 81-77 FP480849 $58.61 30 Position 3

Page 181
International/Navistar Truck
63 H/D Truck V800 Eng.
13.1L
800 OHV Diesel V8 (16 Valve), 5.3125" Bore
Crankshaft/OIL PUMP
Qty Main Bearings Part # Size Desc.
1 Main Set FP5084M $390.98 STD .
1 Main Set FP5084M10 $390.98 10 .
1 Main Set FP5084M20 $427.50 20 .
CYLINDER COMPONENTS
Qty Connecting RODS &
BRGS.
Part # Size Desc.
8 Rod Pair FP3210CP $42.77 STD .
8 Rod Pair FP3210CP10 $42.77 10 .
8 Rod Pair FP3210CP20 $42.77 20 .

8
Rod Pair FP3210CP30 $42.77
$44.47
30 .


Page 182
Engine Kit Bill of Material
Qty. Part No. Desc. Qty. Part No. Desc.

FPIFKDT360 $2,055.22

FPIFKDT408NGD $2,556.03 (cont’d.)
6 FP1809920 $319.37 Piston & Liner Kit w/oRings 6 FP1822490 $37.99 Main Bearing, Plain
6 FP1809920 $319.37 Ring Set, Single Cylinder 6 FP1822491 $39.58 Main Bearing, Plain
6 FP1823863 $50.80 Connecting Rod Bearing Pair 6 FP1822492 $36.43 Main Bearing, Plain
6 FP1823864 $45.87 Connecting Rod Bearing Pair 1 FP1822328 $192.26 Head Gasket Set
6 FP1823865 $50.80 Connecting Rod Bearing Pair 1 FP1816722 $2.91 Misc. Gasket
6 FP1823866 $50.80 Connecting Rod Bearing Pair

FPIFKDT466 $1,945.75
1 FP1823859 $217.62 Main Bearing Set 6 FP1817189 $273.42 Cylinder Kit Complete
1 FP1823860 $211.25 Main Bearing Set 6 FP1817645 $300.41 Cylinder Kit Complete
1 FP1823861 $216.10 Main Bearing Set 6 FP687432 $309.97 Cylinder Kit Complete
1 FPPGN360IF $210.56 In-Frame Gasket Set 6 FP1808059 $17.35 Connecting Rod Bearing Pair

FPIFKDT360L $2,055.22
6 FP1808060 $17.35 Connecting Rod Bearing Pair
6 FP1811894 $282.85 Piston & Liner Kit w/oRings 6 FP1808061 $17.35 Connecting Bearing Pair
6 FP1815404 $282.85 Piston & Liner Kit w/oRings 6 FP1808062 $17.35 Connecting Bearing Pair
6 FP1817250 $233.67 Piston & Liner Kit w/oRings 6 FP681314 $17.43 Connecting Bearing Pair
6 FP1809920 $319.37 Ring Set, Single Cylinder 6 FP681315 $18.84 Connecting Bearing Pair
6 FP1817251 $47.67 Ring Set, Single Cylinder 6 FP681316 $18.84 Connecting Bearing Pair
6 FP1823863 $50.80 Connecting Rod Bearing Pair 6 FP687382 $18.84 Connecting Bearing Pair
6 FP1823864 $45.87 Connecting Rod Bearing Pair 1 FP1823843 $286.10 Main Bearing Set
6 FP1823865 $50.80 Connecting Rod Bearing Pair 1 FP1823844 $279.62 Main Bearing Set
6 FP1823866 $50.80 Connecting Rod Bearing Pair 1 FP1823845 $297.20 Main Bearing Set
1 FP1823859 $217.62 Main Bearing Set 1 FP1823846 $257.42 Main Bearing Set
1 FP1823860 $211.25 Main Bearing Set 1 FP1823847 $278.09 Main Bearing Set
1 FP1823861 $216.10 Main Bearing Set 1 FP1823848 $317.90 Main Bearing Set
1 FPPGN360IF $210.56 In-Frame Gasket Set 1 FP1823849 $325.74 Main Bearing Set

FPIFKDT360LOH $2,133.22
1 FP1823850 $327.35 Main Bearing Set
6 FP1811894 $282.85 Piston & Liner Kit w/oRings 1 FPPGN466IF $182.82 In-Frame Gasket Set
6 FP1815404 $282.85 Piston & Liner Kit w/oRings

FPIFKDT466E $1,984.07
6 FP1817250 $233.67 Piston & Liner Kit w/oRings 6 FP1824966 $314.74 Cylinder Kit Complete
6 FP1809920 $319.37 Ring Set, Single Cylinder 6 FP1825690 $300.32 Cylinder Kit Complete
6 FP1817251 $47.67 Ring Set, Single Cylinder 6 FP1830565 $303.47 Cylinder Kit Complete
6 FP1823863 $50.80 Connecting Rod Bearing Pair 6 FP1822389 $20.61 Connecting Bearing Pair
6 FP1823864 $45.87 Connecting Rod Bearing Pair 6 FP1822486 $17.32 Connecting Bearing Pair
6 FP1823865 $50.80 Connecting Rod Bearing Pair 6 FP1822487 $22.24 Connecting Bearing Pair
6 FP1823866 $50.80 Connecting Rod Bearing Pair 1 FP1822379 $87.21 Main Bearing, Flanged
1 FP1823859 $217.62 Main Bearing Set 1 FP1822494 $95.30 Main Bearing, Flanged
1 FP1823860 $211.25 Main Bearing Set 1 FP1822495 $95.30 Main Bearing, Flanged
1 FP1823861 $216.10 Main Bearing Set 1 FP1822496 $74.67 Main Bearing, Flanged
1 FP1817256 $604.12 Complete Overhaul Gasket Set 6 FP1822321 $25.41 Main Bearing, Plain

FPIFKDT360OH $2,133.22
6 FP1822490 $37.99 Main Bearing, Plain
6 FP1809920 $319.37 Piston & Liner Kit w/oRings 6 FP1822491 $39.58 Main Bearing, Plain
6 FP1817251 $47.67 Ring Set, Single Cylinder 6 FP1822492 $36.43 Main Bearing, Plain
6 FP1823863 $50.80 Connecting Rod Bearing Pair 1 FPPGN466EIF $264.20 In-Frame Gasket Set
6 FP1823864 $45.87 Connecting Rod Bearing Pair 1 FP1816722 $2.91 Misc. Gasket
6 FP1823865 $50.80 Connecting Rod Bearing Pair

FPIFKDT466EBB $2,129.11
6 FP1823866 $50.80 Connecting Rod Bearing Pair 1 FP1826587 $44.28 Oil Pan Gasket
1 FP1823859 $217.62 Main Bearing Set 6 FP1836192 $317.89 Cylinder Kit Complete
1 FP1823860 $211.25 Main Bearing Set 6 FP1836299 $362.41 Cylinder Kit Complete
1 FP1823861 $216.10 Main Bearing Set 6 FP1842554 $359.12 Cylinder Kit Complete
1 FP1817256 $604.12 Complete Overhaul Gasket Set 6 FP1842555 $367.13 Cylinder Kit Complete

FPIFKDT408NGD $2,556.03
6 FP1842570 $15.84 Connecting Bearing Pair
6 FP1826587 $44.28 Oil Pan Gasket 1 FP1830726 $106.32 Main Bearing, Flanged
6 FP1822332 $375.08 Cylinder Kit Complete 1 FP1833361 $85.70 Main Bearing, Flanged
6 FP1822389 $20.61 Connecting Rod Bearing Pair 1 FP1833362 $108.02 Main Bearing, Flanged
6 FP1822486 $17.32 Connecting Rod Bearing Pair 1 FP1833363 $85.76 Main Bearing, Flanged
6 FP1822487 $22.24 Connecting Rod Bearing Pair 6 FP1830725 $33.20 Main Bearing, Plain
1 FP1822379 $87.21 Main Bearing, Flanged 6 FP1833364 $33.33 Main Bearing, Plain
1 FP1822494 $95.30 Main Bearing, Flanged 6 FP1833365 $41.12 Main Bearing, Plain
1 FP1822495 $95.30 Main Bearing, Flanged 6 FP1833366 $30.05 Main Bearing, Plain
1 FP1822496 $74.67 Main Bearing, Flanged 1 FP1830720 $244.75 Head Gasket Set
6 FP1822321 $25.41 Main Bearing, Plain 1 FP1816722 $2.91 Misc. Gasket

(cont'd. next column)

.


Engine Kit Bill of Material
Qty. Part No. Desc. Qty. Part No. Desc.

FPIFKDT466OH $2,133.22

FPIFKDT4664ROH $2,250.90 (cont’d.)
6 FP1817189 $273.42 Cylinder Kit Complete 6 FP1808061 $17.35 Connecting Rod Bearing Pair
6 FP1817645 $300.41 Cylinder Kit Complete 6 FP1808062 $17.35 Connecting Rod Bearing Pair
6 FP687432 $309.97 Cylinder Kit Complete 6 FP681314 $17.43 Connecting Rod Bearing Pair
6 FP1808059 $17.35 Connecting Rod Bearing Pair 6 FP681315 $18.84 Connecting Rod Bearing Pair
6 FP1808060 $17.35 Connecting Rod Bearing Pair 6 FP681316 $18.84 Connecting Rod Bearing Pair
6 FP1808061 $17.35 Connecting Rod Bearing Pair 6 FP687382 $18.84 Connecting Rod Bearing Pair
6 FP1808062 $17.35 Connecting Rod Bearing Pair 1 FP1823843 $286.10 Main Bearing Set
6 FP681314 $17.43 Connecting Rod Bearing Pair 1 FP1823844 $279.62 Main Bearing Set
6 FP681315 $18.84 Connecting Rod Bearing Pair 1 FP1823845 $297.20 Main Bearing Set
6 FP681316 $18.84 Connecting Rod Bearing Pair 1 FP1823846 $257.42 Main Bearing Set
6 FP687382 $18.84 Connecting Rod Bearing Pair 1 FP1823847 Main Bearing Set
1 FP1823843 $286.10 Main Bearing Set 1 FP1823848 $317.90 Main Bearing Set
1 FP1823844 $279.62 Main Bearing Set 1 FP1823849 $325.74 Main Bearing Set
1 FP1823845 $297.20 Main Bearing Set 1 FP1823850 $327.35 Main Bearing Set
1 FP1823846 $257.42 Main Bearing Set 1 FPPGN466C $398.99 Complete Overhaul Gasket Set
1 FP1823847 $278.09 Main Bearing Set

FPIFKI530NGD $2,406.88
1 FP1823848 $317.90 Main Bearing Set 1 FP1826587 $44.28 Oil Pan Gasket
1 FP1823849 $325.74 Main Bearing Set 6 FP1822333 $349.70 Cylinder Kit Complete
1 FP1823850 $327.35 Main Bearing Set 6 FP1822389 $20.61 Connecting Rod Bearing Pair
1 FPPGN466C $398.99 Complete Overhaul Gasket Set 6 FP1822486 $17.32 Connecting Rod Bearing Pair

FPIFKDT466PNGD $2,947.36
6 FP1822487 $22.24 Connecting Rod Bearing Pair
6 FP1822340 $327.30 Cylinder Kit Complete 1 FP1822379 $87.21 Main Bearing, Flanged
6 FP1824820 $281.26 Cylinder Kit Complete 1 FP1822494 $95.30 Main Bearing, Flanged
6 FP1824823 $285.98 Cylinder Kit Complete 1 FP1822495 $95.30 Main Bearing, Flanged
6 FP1822389 $20.61 Connecting Rod Bearing Pair 1 FP1822496 $74.67 Main Bearing, Flanged
6 FP1822486 $17.32 Connecting Rod Bearing Pair 6 FP1822321 $25.41 Main Bearing, Plain
6 FP1822487 $22.24 Connecting Rod Bearing Pair 6 FP1822490 $37.99 Main Bearing, Plain
1 FP1822379 $87.21 Main Bearing, Flanged 6 FP1822491 $39.58 Main Bearing, Plain
1 FP1822494 $95.30 Main Bearing, Flanged 6 FP1822492 $36.43 Main Bearing, Plain
1 FP1822495 $95.30 Main Bearing, Flanged 1 FP1822328 $192.26 Head Gasket Set
1 FP1822496 $74.67 Main Bearing, Flanged 1 FP1816722 $2.91 Misc. Gasket
6 FP1822321 $25.41 Main Bearing, Plain

FPIFKT444E $2,480.77
6 FP1822490 $37.99 Main Bearing, Plain 8 FP1830953 $204.92 Piston w/Pin, Retainer & Rings
6 FP1822491 $39.58 Main Bearing, Plain 8 FP1830954 $213.14 Piston w/Pin, Retainer & Rings
6 FP1822492 $36.43 Main Bearing, Plain 8 FP1830955 $206.67 Piston w/Pin, Retainer & Rings
1 FPPGN466NGDIF $401.65 In-Frame Gasket Set 8 FP1830956 $215.20 Piston w/Pin, Retainer & Rings
1 FP1816722 $2.91 Misc. Gasket 8 FP1812301 $18.86 Connecting Rod Bearing Pair

FPIFKDT4664R $2,133.22
8 FP1812302 $18.94 Connecting Rod Bearing Pair
6 FP18103594R $295.68 Cylinder Kit Complete 8 FP1812303 $18.86 Connecting Rod Bearing Pair
6 FP1808059 $17.35 Connecting Rod Bearing Pair 8 FP1812304 $17.43 Connecting Rod Bearing Pair
6 FP1808060 $17.35 Connecting Rod Bearing Pair 1 FP1812325 $45.95 Main Bearing, Flanged
6 FP1808061 $17.35 Connecting Rod Bearing Pair 1 FP1812326 $63.49 Main Bearing, Flanged
6 FP1808062 $17.35 Connecting Rod Bearing Pair 1 FP1812327 $61.87 Main Bearing, Flanged
6 FP681314 $17.43 Connecting Rod Bearing Pair 1 FP1812328 $58.64 Main Bearing, Flanged
6 FP681315 $18.84 Connecting Rod Bearing Pair 4 FP1812321 $25.36 Main Bearing, Plain
6 FP681316 $18.84 Connecting Rod Bearing Pair 4 FP1812322 $25.36 Main Bearing, Plain
6 FP687382 $18.84 Connecting Rod Bearing Pair 4 FP1812323 $25.36 Main Bearing, Plain
1 FP1823843 $286.10 Main Bearing Set 4 FP1812324 $25.36 Main Bearing, Plain
1 FP1823844 $279.62 Main Bearing Set 1 FPPGT444S $408.35 In-Frame Gasket Set
1 FP1823845 $297.20 Main Bearing Set

FPIFK69L $1,885.99
1 FP1823846 $257.42 Main Bearing Set 1 260-6054 Oil Pan Gasket Set
1 FP1823847 $278.09 Main Bearing Set 8 FP1805816WR $220.96 Piston w/Pin, Retainer & Rings
1 FP1823848 $317.90 Main Bearing Set 8 FP1805818WR $220.96 Piston w/Pin, Retainer & Rings
1 FP1823849 $325.74 Main Bearing Set 8 FP1805819WR $215.57 Piston w/Pin, Retainer & Rings
1 FP1823850 $327.35 Main Bearing Set 8 FP1802200 $22.13 Connecting Rod Bearing Pair
1 FPPGN466IF $182.82 In-Frame Gasket Set 8 FP1802201 $22.13 Connecting Rod Bearing Pair

FPIFKDT4664ROH $2,250.90
8 FP1802202 $20.61 Connecting Rod Bearing Pair
6 FP18103594R $295.68 Cylinder Kit Complete

(cont’d. next page)

6 FP1808059 $17.35 Connecting Rod Bearing Pair .
6 FP1808060 $17.35 Connecting Rod Bearing Pair
(cont'd. next column)


Engine Kit Bill of Material
Page 183
Qty. Part No. Desc. Qty. Part No. Desc.

FPIFK69L $1,885.99 (cont’d.)

FPIFK73EOH $2,028.89 (cont’d.)
8 FP1802203 $22.13 Connecting Rod Bearing Pair 1 FP1802221 $60.29 Main Bearing, Flanged
1 FP1802220 $60.29 Main Bearing, Flanged 1 FP1802222 $60.29 Main Bearing, Flanged
1 FP1802221 $60.29 Main Bearing, Flanged 1 FP1802223 $60.29 Main Bearing, Flanged
1 FP1802222 $60.29 Main Bearing, Flanged 4 FP1802216 $25.28 Main Bearing, Plain
1 FP1802223 $60.29 Main Bearing, Flanged 4 FP1802217 $25.28 Main Bearing, Plain
4 FP1802216 $25.28 Main Bearing, Plain 4 FP1802218 $25.28 Main Bearing, Plain
4 FP1802217 $25.28 Main Bearing, Plain 4 FP1802219 $25.28 Main Bearing, Plain
4 FP1802218 $25.28 Main Bearing, Plain 8 FP1804000 $14.15 Piston Pin Bushing
4 FP1802219 $25.28 Main Bearing, Plain 1 FP1813067 $106.34 Valley Pan Gasket Set
1 FP1813067 $106.34 Valley Pan Gasket Set 1 FPPGN73C $385.43 Complete Overhaul Gasket Set
1 FP1811049 $158.79 Head Gasket Set 16 FP1804003 $4.28 Connecting Rod Bolt
1 FP1807974 $29.99 Thermostat Kit 1 FP1807974 $29.99 Thermostat Kit

FPIFK69LOH $2,001.93
16 FP1805866 $1.29 Connecting Rod Nut
8 FP1805816WR $220.96 Piston w/Pin, Retainer & Rings

FPIFK73L $1,925.23
8 FP1805818WR $220.96 Piston w/Pin, Retainer & Rings 1 260-6054 Oil Pan Gasket Set
8 FP1805819WR $215.57 Piston w/Pin, Retainer & Rings 8 FP1816674WR $197.06 Piston w/Pin, Retainer & Rings
8 FP1802200 $22.13 Connecting Rod Bearing Pair 8 FP1816676WR $185.91 Piston w/Pin, Retainer & Rings
8 FP1802201 $22.13 Connecting Rod Bearing Pair 8 FP1816677WR $184.13 Piston w/Pin, Retainer & Rings
8 FP1802202 $20.61 Connecting Rod Bearing Pair 8 FP1802200 $22.13 Connecting Rod Bearing Pair
8 FP1802203 $22.13 Connecting Rod Bearing Pair 8 FP1802201 $22.13 Connecting Rod Bearing Pair
1 FP1802220 $60.29 Main Bearing, Flanged 8 FP1802202 $20.61 Connecting Rod Bearing Pair
1 FP1802221 $60.29 Main Bearing, Flanged 8 FP1802203 $22.13 Connecting Rod Bearing Pair
1 FP1802222 $60.29 Main Bearing, Flanged 1 FP1802220 $60.29 Main Bearing, Flanged
1 FP1802223 $60.29 Main Bearing, Flanged 1 FP1802221 $60.29 Main Bearing, Flanged
4 FP1802216 $25.28 Main Bearing, Plain 1 FP1802222 $60.29 Main Bearing, Flanged
4 FP1802217 $25.28 Main Bearing, Plain 1 FP1802223 $60.29 Main Bearing, Flanged
4 FP1802218 $25.28 Main Bearing, Plain 4 FP1802216 $25.28 Main Bearing, Plain
4 FP1802219 $25.28 Main Bearing, Plain 4 FP1802217 $25.28 Main Bearing, Plain
8 FP1804000 $14.15 Piston Pin Bushing 4 FP1802218 $25.28 Main Bearing, Plain
1 FPPGN69C $488.85 Complete Overhaul Gasket Set 4 FP1802219 $25.28 Main Bearing, Plain
16 FP1804003 $4.28 Connecting Rod Bolt 1 FP1813067 $106.34 Valley Pan Gasket Set
1 FP1807974 $29.99 Thermostat Kit 1 FP1811050 $302.00 Head Gasket Set
16 FP1805866 $1.29 Connecting Rod Nut 1 FP1807974 $29.99 Thermostat Kit
. . FPIFK73E $1,903.52

FPIFK73LOH $2,031.97
1 260-6054 Oil Pan Gasket Set 8 FP1816674WR $197.06 Piston w/Pin, Retainer & Rings
8 FP1813121WR $205.24 Piston w/Pin, Retainer & Rings 8 FP1816676WR $185.91 Piston w/Pin, Retainer & Rings
8 FP1813122WR Piston w/Pin, Retainer & Rings 8 FP1816677WR $184.13 Piston w/Pin, Retainer & Rings
8 FP1802200 $22.13 Connecting Rod Bearing Pair 8 FP1802200 $22.13 Connecting Rod Bearing Pair
8 FP1802201 $22.13 Connecting Rod Bearing Pair 8 FP1802201 $22.13 Connecting Rod Bearing Pair
8 FP1802202 $20.61 Connecting Rod Bearing Pair 8 FP1802202 $20.61 Connecting Rod Bearing Pair
8 FP1802203 $22.13 Connecting Rod Bearing Pair 8 FP1802203 $22.13 Connecting Rod Bearing Pair
1 FP1802220 $60.29 Main Bearing, Flanged 1 FP1802220 $60.29 Main Bearing, Flanged
1 FP1802221 $60.29 Main Bearing, Flanged 1 FP1802221 $60.29 Main Bearing, Flanged
1 FP1802222 $60.29 Main Bearing, Flanged 1 FP1802222 $60.29 Main Bearing, Flanged
1 FP1802223 $60.29 Main Bearing, Flanged 1 FP1802223 $60.29 Main Bearing, Flanged
4 FP1802216 $25.28 Main Bearing, Plain 4 FP1802216 $25.28 Main Bearing, Plain
4 FP1802217 $25.28 Main Bearing, Plain 4 FP1802217 $25.28 Main Bearing, Plain
4 FP1802218 $25.28 Main Bearing, Plain 4 FP1802218 $25.28 Main Bearing, Plain
4 FP1802219 $25.28 Main Bearing, Plain 4 FP1802219 $25.28 Main Bearing, Plain
1 FP1813067 $106.34 Valley Pan Gasket Set 8 FP1804000 $14.15 Piston Pin Bushing
1 FP1811050 $302.00 Head Gasket Set 1 FP1813067 $106.34 Valley Pan Gasket Set
1 FP1807974 $29.99 Thermostat Kit 1 FPPGN73C $385.43 Complete Overhaul Gasket Set

FPIFK73EOH $2,028.89
16 FP1804003 $4.28 Connecting Rod Bolt
8 FP1813121WR $205.24 Piston w/Pin, Retainer & Rings 4 FP1807974 $29.99 Thermostat Kit
8 FP1813122WR Piston w/Pin, Retainer & Rings 16 FP1805866 $1.29 Connecting Rod Nut
8 FP1802200 $22.13 Connecting Rod Bearing Pair

FPIFK90 $2,592.98
8 FP1802201 $22.13 Connecting Rod Bearing Pair 1 FP448428 $6.26 Oil Pan Gasket
8 FP1802202 $20.61 Connecting Rod Bearing Pair 8 FP1700236WR $281.30 Piston w/Pin, Retainer & Rings
8 FP1802203 $22.13 Connecting Rod Bearing Pair 8 FP1700237WR $265.36 Piston w/Pin, Retainer & Rings
1 FP1802220 $60.29 Main Bearing, Flanged 8 FP1700238WR $276.42 Piston w/Pin, Retainer & Rings

(cont’d. next column)

8 FP1700239WR $280.31 Piston w/Pin, Retainer & Rings
.

(cont’d. next column)




Qty. Part No. Desc. Qty. Part No. Desc.

FPIFK90 $2,592.98 (cont’d.)

205-170
8 FP1700248 $20.51 Connecting Rod Bearing Pair 1 E-270X Standard Piston Ring Set
8 FP1700702 $20.51 Connecting Rod Bearing Pair 1 8-2410CP Connecting Rod Bearing Set
8 FP1700703 $20.51 Connecting Rod Bearing Pair 1 260-1075 Gasket Kit
8 FP1700704 $19.00 Connecting Rod Bearing Pair 1 55-403B Prelube
1 FP5032M $200.17 Main Bearing Set

205-170M
1 FP5032M10 $200.17 Main Bearing Set 1 E-270X Standard Piston Ring Set
1 FP5032M20 $182.77 Main Bearing Set . 8-2410CP Connecting Rod Bearing Set
1 FP5032M30 $200.17 Main Bearing Set 1 260-1075 Gasket Kit
1 FP1814913 $330.62 Head Gasket Set 1 4070M Main Bearing Set

FP1826322 $1,529.39
1 55-403B Prelube
1 FP1826587 $44.28 Oil Pan Gasket

205-670
6 FP1822332 $375.08 Cylinder Kit Complete 1 E-270K Premium Piston Ring Set
6 FP1822389 $20.61 Connecting Rod Bearing Pair 1 8-2410CP Connecting Rod Bearing Set
6 FP1822379 $87.21 Main Bearing, Flanged 1 260-1075 Gasket Kit
6 FP1822321 $25.41 Main Bearing, Plain 1 55-403B Prelube
1 FP1822328 $192.26 Head Gasket Set

205-670M
1 FP1816722 $2.91 Misc. Gasket 1 E-270K Premium Piston Ring Set

FP1833447 $1,343.41
1 8-2410CP Connecting Rod Bearing Set
1 FP1826587 $44.28 Oil Pan Gasket 1 260-1075 Gasket Kit
6 FP1822333 $349.70 Cylinder Kit Complete 1 4070M Main Bearing Set
6 FP1822389 $20.61 Connecting Rod Bearing Pair 1 55-403B Prelube
1 FP1822379 $87.21 Main Bearing, Flanged

205-675
6 FP1822321 $25.41 Main Bearing, Plain 1 E-273K Premium Piston Ring Set
1 FP1822328 $192.26 Head Gasket Set 1 8-2410CP Connecting Rod Bearing Set
1 FP1816722 $2.91 Misc. Gasket 1 260-1076 Gasket Kit

FP1836195 $1,273.51
1 55-403B Prelube
1 FP1826587 $44.28 Oil Pan Gasket

205-676
6 FP1836192 $317.89 Cylinder Kit Complete 1 E-273K Premium Piston Ring Set
6 FP1842570 $15.84 Connecting Rod Bearing Pair 1 8-2410CP Connecting Rod Bearing Set
1 FP1830726 $106.32 Main Bearing, Flanged 1 260-1050 Gasket Kit
6 FP1830725 $33.20 Main Bearing, Plain .
1 FP1830720 $244.75 Head Gasket Set
1 FP1816722 $2.91 Misc. Gasket

FP1836300 $1,535.78
1 FP1826587 $44.28 Oil Pan Gasket
6 FP1836299 $362.41 Cylinder Kit Complete
6 FP1842570 $15.84 Connecting Rod Bearing Pair
1 FP1830726 $106.32 Main Bearing, Flanged
6 FP1830725 $33.20 Main Bearing, Plain
1 FP1830720 $244.75 Head Gasket Set
1 FP1816722 $2.91 Misc. Gasket

FP205205 $465.09
1 E-422X 30 Standard Piston Ring Set
8 FP3730CP $22.10 Connecting Rod Bearing Pair
1 260-1117 Gasket Kit
1 55-403B Prelube

FP2056043 $497.45
1 E-273K Premium Piston Ring Set
8 FP3730CP $22.10 Connecting Rod Bearing Pair
1 260-1117 Gasket Kit

1
55-403B Prelube

FP205701 $612.04
1 FPE308K $255.01 Premium Piston Ring Set
8 FP2195CP Connecting Rod Bearing Pair
1 260-1115 Gasket Kit
1 55-403B Prelube

FP205705 $415.21
1 E-404K Premium Piston Ring Set
8 FP3730CP $22.10 Connecting Rod Bearing Pair
1 260-1117 Gasket Kit
1 55-403B Prelube

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